• Title/Summary/Keyword: 유압 브레이커

Search Result 38, Processing Time 0.026 seconds

A Study on the Structure Improvement of Bracket Housing for Structural Noise and Vibration Reduction in Hydraulic Breaker (유압 브레이커의 구조 소음.진동 저감을 위한 브래킷 하우징의 구조 개선에 관한 연구)

  • Kim, Bong-Suk;Kim, Min-Gi;Byun, Dong-Woo;Lee, Seong-Min;Lee, Soo-Hun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.23 no.11 s.188
    • /
    • pp.108-115
    • /
    • 2006
  • A hydraulic breaker is widely utilized for many civil engineering areas for the purpose of destroying objects such as rocks, concrete, or road. However, since the high-level noise and vibration by a hydraulic breaker is one of the major sources of environmental noise and recently the environmental regulations on construction equipments are also getting more strengthened, in order to solve such problems, it is certainly necessary to design and develop a hydraulic breaker with low noise and low vibration. This research is to understand the noise characteristics through the noise test and acoustic analysis of the bracket housing in a hydraulic breaker and to identify the element part to be modified based on the result of the element contribution analysis. An improved breaker model including X-typed rib shows the result of low-noise level within target frequency band compared with a commercial breaker model.

Performance Analysis of Urethane Packing in the Hydraulic Breaker by a Finite Element Method (유한요소해석을 이용한 유압브레이커용 우레탄 패킹의 성능분석)

  • Shin, Hyun Woo;Hong, Jong Woo;Choi, Yi Kwang
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.2
    • /
    • pp.139-147
    • /
    • 2016
  • Performances of urethane packing in the hydraulic breaker were analyzed using a finite element method. Because of high temperature and high pressure in the hydraulic breaker, it is better to use urethane rather than rubber as a packing material. We obtained the physical properties of urethane at elevated temperature by the tensile test. We analyzed buffer seal and U-packing maintaining the pressure and preventing oil leakage. Deformation, stress distribution, contact length, contact pressure of packing at each pressure step were obtained using finite element analysis. As the temperature increases, stress and contact force tend to decrease at low pressure. As the gap between piston and cylinder increases, contact length and contact forces decrease. Consequently, it is possible to design the packing section using these analyses, and construct a system to predict the possibility of oil leakage in the hydraulic breaker.

Damping Device for Hydraulic Breaker: Impact and Noise Reduction (유압 브레이커 메인바디의 충격 및 소음 저감을 위한 완충 장치에 대한 연구)

  • Cho, Byung Jin;Han, Hoon Hee;Koo, Jeong Seo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.4
    • /
    • pp.113-122
    • /
    • 2018
  • A hydraulic breaker is an attachment of an excavator, and it crushes stones. Recently, research to reduce the impact and noise of breakers are ongoing. In this paper, a method to improve the upper, lower, and side dampers, which act as insulation for the attenuation of vibration during breaker operation, is studied through testing and simulation. To obtain the nonlinear material constants required for the simulation, the biaxial tensile test was performed with urethane, which is a material used for dampers. The existing parts and the improved parts were compared and evaluated using the LS-DYNA program. As a result, 50% of the equivalent stress was reduced in the bracket body of the hydraulic breaker, and the equivalent stress of the side damper was also decreased. We verified that the fatigue conditions were satisfied by performing a fatigue analysis.

A Study on Manually and Continuously Variable Impact Force Control Device Development for Hydraulic Breakers (유압브레이커의 수동 무단 타격력 제어기구 개발에 대한 연구)

  • Kang, Young Ky;Jang, Ju Seop
    • Journal of Drive and Control
    • /
    • v.17 no.4
    • /
    • pp.46-53
    • /
    • 2020
  • In this paper, the development of a manually and continuously variable impact force control mechanism for hydraulic breakers was studied. Generally, a hydraulic breaker has one or two piston strokes. Hydraulic breakers, which have two strokes, have two valve-switching ports and make short and long piston strokes. The piston stroke valve controls the piston stroke by opening and closing a short stroke-switching port. The short piston stroke mode is used to break soft rock, concrete, or asphalt. This stroke control valve system is not popular for small hydraulic breakers mounted on 1 to 14-ton excavators. To preserve the carrier-like excavator, proper breaking force is needed, and it can be easily controlled by multiple piston stroke control valves. The easiest way to control these breakers is to use several switching ports and valves but they are not easy to install in small hydraulic breakers and are expensive. To use only one switching port and valve, a method can be used to change the open area of the switching port to delay valve switching. This method provides multiple piston strokes.

Low Noise Breaker (저소음 브레이커 개발)

  • 김정태;전오성;윤병옥;이영화
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 1995.04a
    • /
    • pp.213-216
    • /
    • 1995
  • 공사장의 건설기계 소음은 저주파 에너지를 많이 가지고 있기 때문에, 일단 소음이 발생되면 그 전파가 멀리까지 감쇄없이 진행하는 물리적 특징을 가지고 있으며 현실적으로 흡음재처리를 통한 소음방지효과는 저조한 실정이다. 특히, 선진국에서는 건설기계 등의 엄격한 소음 인증제도 실시로 인해 국내 일부 건설장비 생산제품이 외국에서 요구하는 소음규제치를 초과하기 때문에 저소음, 저진동 건설기계 설계 기술의 발전이 없으면, 향후 수출여건이 점차 어려워지고 있다. 이와같은 주변여건의 변화로 인해 건설기계를 생산하는 입체에서는 공사장 소음과 같은 저주파 에너지에 의해 지배 받는 소음문제를 효과적으로 저감시키기 위한 건설기계의 저소음, 저진동 설계의 필요성을 심각하게 인식하고 있는 실정이다. 건설기계중, 소음이 문제시되는 기계로는 지반정지공사, 기초공사, 콘크리트공사, 포장공사, 파괴 및 해체공사와 기타등 6가지가 있다. 이중에서 환경연구원의 연구결과에 따르면, 항타기, 브레이커 및 착암기가 높은 소음도를 나타내고 있다. 가장 높은 소음을 배출하고 있는 항타기는 기초 공사에 쓰이는 것으로써 지반 천공후 H빔을 싣는 디젤 항타기의 경우, 소음도가 107dBA를 보여주고 있다. 이 값은 기계로부터 7m 떨어진 거리에서 측정된 값이다. 또, 파괴 및 해제공사에 쓰이는 브레이커는 98dBA의 소음도를 보여주고 있다. 착암기는 작용원리에 따라 91-96dBA의 소음을 배출하고 있다. 본 연구에서는 건설기계중 소음이 높아 문제시 되고 있는 유압 브레이커의 저소음 설계기술개발에 관한 내용이다. 저소음 브레이커의 개발을 위해 소음에너지의 전달경로를 검토하고, 현실성있는 소음방지 대책을 제시하였다. 연구결과, 브레이커의 설계개량을 통해, 10dB의 소음저감효과를 볼 수 있어 만족스러운 결과를 도출할 수 있었다.타를 처리하기에는 부적절한 방법임이 널리 알려진 사실이다[3]. 최근에 Ben Mrad와 Fassois[4]는 신호에 잡음이 존재하여도 이를 잘 처리할 수 있는 확률적(stochastic) 방법을 개발하여 기존의 결정적 방법들과 그 결과를 비교하였다. 그러나, 개발된 방법은 응답 신호에 백색잡음(white noise)이 섞이는 특수한 경우에만 사용할 수 있게 만들어져서 이 방법의 실질적인 적용에는 어려움이 있다. 본 연구에서는 기존의 방법들의 단점을 극복할 수 있는 새로운 회귀적 모우드 변수 규명 방법을 개발하였다. 이는 Fassois와 Lee가 ARMAX모델의 계수를 효율적으로 추정하기 위하여 개발한 뱉치방법인 Suboptimum Maximum Likelihood 방법[5]를 기초로 하여 개발하였다. 개발된 방법의 장점은 응답 신호에 유색잡음이 존재하여도 모우드 변수들을 항상 정확하게 구할 수 있으며, 또한 알고리즘의 안정성이 보장된 것이다.. 여기서는 실험실 수준의 평 판모델을 제작하고 실제 현장에서 이루어질 수 있는 진동제어 구조물에 대 한 동적실험 및 FRS를 수행하는 과정과 동일하게 따름으로써 실제 발생할 수 있는 오차나 error를 실험실내의 차원에서 파악하여 진동원을 있는 구조 물에 대한 진동제어기술을 보유하고자 한다. 이용한 해마의 부피측정은 해마경화증 환자의 진단에 있어 육안적인 MR 진단이 어려운 제한된 경우에만 실제적 도움을 줄 수 있는 보조적인 방법으로 생각된다.ofile whereas relaxivity at high field is not affected by τS. On the other hand, the change in τV does not affect low field profile but strongly in fluences on both inflection

  • PDF

Technique Proposal of Auto-Sensing Hydraulic Breaker with Stepwise Impact Stroke Variable Mechanism (단계적 타격 스트로크 가변 메커니즘이 적용된 지능형 유압브레이커의 기술 제안)

  • Lee, Dae Hee;Noh, Dae Kyung;Lee, Dong Won;Jang, Joo Sup
    • Journal of Drive and Control
    • /
    • v.15 no.2
    • /
    • pp.9-21
    • /
    • 2018
  • The aim of this study was to develop and test a model of an auto-sensing hydraulic breaker that can automatically change its 4-step impact mode according to the rock strength using SimulationX. The auto-sensing hydraulic breaker with a 4-step variable impact mode has the advantage of obtaining optimal impact energy and impact frequency under various rock conditions compared to an auto-sensing hydraulic breaker with a 2-step variable impact mode, which has already been developed overseas. Several steps were necessary to conduct this study. First, the operation principle of the auto-sensing hydraulic breaker with the 2-step variable impact mode was analyzed. Based on the findings, an analysis model of the auto-sensing hydraulic breaker with the 4-step variable impact mode was developed (and compared with the 2-step variable impact mode) Finally, an analysis of the results established that the stepwise variable of the impact mode was implemented according to the rock strength and the difference of each impact mode was confirmed. This study is expected to contribute to the development of auto-sensing hydraulic breakers that are superior to those developed by advanced companies in foreign countries.

An Analysis of Mechanism of Auto-Sensing Breaker's Automatic Impact (지능형 브레이커의 자동타격 메카니즘 분석)

  • Park, Sung-Su;Noh, Dae-Kyung;Lee, Dae-Hee;Lee, Geun-Ho;Kang, Young-Ky;Cho, Jae-Sang;Jang, Joo-sup
    • Journal of the Korea Society for Simulation
    • /
    • v.25 no.4
    • /
    • pp.31-42
    • /
    • 2016
  • This study aims to identify the core technology for the automatic impact of the auto-sensing breaker that is one of the construction machinery which do not have a notable development success case yet in Korea. The study has been carried out as follows. Firstly, an analysis model was developed after determining the interconnection of pressure receiving area, opening area and port. And then, a simulation of situation that hard rock and soft rock are mixed was carried out to verify if it is possible to switch between long impact mode and short impact mode continuously. Lastly, the dynamic behavior of automatic control valve induced by the change of impact mode was analyzed based on the analysis result to decipher the core principle of automatic impact control.

Case History of Vibration-controlled Reckmass Breakage Method by Rock Splitter (할암기를 이용한 무진동 암반 파쇄공법의 현장 적응 사례)

  • 최영천
    • Explosives and Blasting
    • /
    • v.22 no.3
    • /
    • pp.71-78
    • /
    • 2004
  • Explosive blasting, hydaulic power unit and rock splitter are typically utilized for rockmass breakage and cutting in reconstruction of building structures and other construction site. Hydraulic rock cutting method, that can be utilized any weather conditions, has been applied mainly by experience for controling damages caused by vibration, noise and rock cuttings, and reducing damage claim by protecting adjacent structures. However, it is required to understand the characteristics of rockmass to improve operation efficiency. Although every cutting method has its own advantage, but it should be applied by considering site circumstance and rockmass properties in details to maximize the operation efficiency and economic feasibility.