• 공업화학
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• 제8권4호
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• pp.673-678
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• 1997

본 연구에서는 associative macromonomer로서 비이온성 vinyl surfactant ester(alkyloxy $poly(ethyleneoxy)_n$ ethyl acrylate)[VSE]를 사용한 유화중합을 통하여 회합형 아크릴 증점제를 합성하고, 유성학적 물성을 고찰하였다. VSE의 소수성 말단기의 탄소수, ethoxylation 정도에 따라 회합형 증점제의 증점제의 증점효과가 크게 영향을 받았다. VSE의 종류를 고정하고, 공단량체 조성을 달리하여 제조한 아크릴 회합형 증점제의 수용액 점도 병화를 고찰한 결과, VSE의 양이 늘어날수록 증점효과가 증가하였다. 이것은 VSE의 소수성 말단기의 상호작용에 의한 회합 증점 메카니즘에 의해 증점효과가 향상되었기 때문이다. 또한 사슬전이제에 의한 분자량이 감소할수록 hydrodynamic volume이 작아져 증점효과가 감소하였다.

• 한국기계가공학회지
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• 제11권5호
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• pp.54-59
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• 2012

This study dealt with effect of the grinding in SCM420H planetary gears. The hardness, tooth profile, lead and roughness of the gear surface can be improved by grinding process. Therein, the grinding techniques are widely used especially as one of the physical surface improvement methods. As the results, the gear grinding process reduced vibration and noise, and increased the life of the gear. And the gear grinding improved the surface of gear tooth in a short time and low cost, thus, it is a very important process in manufacturing industry. But nowadays, it is hard to find the detail information of gear grinding process. The test piece is a planetary gear which is used in the industrial machine. The manufacture process of the test piece contains hobbing, shaving, carburizing and grinding. This study investigated the effect of the grinding process to the physiognomy and the fatigue strength of test piece which was made by SCM420H.

• 한국기계가공학회지
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• 제13권1호
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• pp.85-91
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• 2014

The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools. Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

• 한국정밀공학회지
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• 제28권6호
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• pp.732-737
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• 2011

The planetary gear reducer becomes more and more widely used in machine industries. The planetary gear reducer has a significant role to transmit power to wheel & tire module in the In-wheel system. Thus, the planetary gear reducer should have strong stiffness and durability. In this paper, the contact and bending stresses at the tooth of the planetary gear reducer are analyzed using MASTA, a commercial gear design and analysis software. Stress distribution at the tooth face of the sun, planetary and annulus gears are obtained using the finite element method. The design modification is performed using the response surface method. The usefulness of the design modification and optimization method presented in this paper is verified by comparing the maximum stresses of the original and optimized planetary gear tooth.

• 한국기계가공학회지
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• 제15권5호
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• pp.48-56
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• 2016

In this paper, we analyze the power flow of an eight-speed automatic transmission by using a lever analogy for the manufacturing of planetary gears. The results indicate that the engine power is passed down to the carrier and ring gear in the first double pinion planetary gear (DPPG1), and to the sun gear, carrier, and ring gear in DPPG3 for the first speed. Although the power flow is similar in the second speed, the power circulation occurs in the second single pinion planetary gear (SPPG2). For the third speed, the engine power is passed from the carrier to the ring gear in DPPG, at which point the power is split between the sun gears of SPPG2 and DPPG3.

• 한국기계가공학회지
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• 제15권5호
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• pp.66-72
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• 2016

Gearboxes are mechanical components that transmit power by adjusting input and output speed and torque. Their design requirements include small size, light weight, and long lifespan. We have investigated the effects of carrier pinhole position error on the load sharing and load distribution characteristics of a planetary gear set with four planet gears. The simulation model for a simple planetary gear set was developed and verified by comparing analytical results with a putative model. Then, we derived the load sharing and load distribution characteristics under various pinhole position error conditions using the prototypical simulation model. The results showed that the mesh load factor and face load factor increased with the pinhole position error, which then influenced the safety factor for tooth bending strength and surface durability.

• 한국의류학회지
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• 제19권3호
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• pp.425-425
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• 1995

The interaction and detergency between liquid oily soil and surfactant solution were studied by the mechanism of formation of liquid crestal(LC). Samples used were triolein as a triglyceride, oleic acid as a free fatty acid and sodium dodgily sulfate (SDS) as a surfactant. The results were as follows: In the phase diagram of SDS/oil/Water system, the area of liquid crystalline phase region were in the order of SDS/trillion/water< SDS/oleic acid/water< SDS/mixture of trillion and oleic acid/water. In the system of oleic acid alone or mixture of trillion and oleic acid contacted with SDS solution, the LC phase was formed right after or after some time with SDS concentration. But in a case of trillion alone, the LC phase was not formed although the concentration of the SDS solution was relatively high. The detergency of model oily soils were seldom changed with temperature, and the detergency of oleic acid was very high compared to that of the trillion. The detergency of mixed soil was improved with the increase of the ratio of oleic acid in the mixture.

• 한국의류학회지
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• 제19권3호
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• pp.426-433
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• 1995

The interaction and detergency between liquid oily soil and surfactant solution were studied by the mechanism of formation of liquid crestal(LC). Samples used were triolein as a triglyceride, oleic acid as a free fatty acid and sodium dodgily sulfate (SDS) as a surfactant. The results were as follows: In the phase diagram of SDS/oil/Water system, the area of liquid crystalline phase region were in the order of SDS/trillion/water< SDS/oleic acid/water< SDS/mixture of trillion and oleic acid/water. In the system of oleic acid alone or mixture of trillion and oleic acid contacted with SDS solution, the LC phase was formed right after or after some time with SDS concentration. But in a case of trillion alone, the LC phase was not formed although the concentration of the SDS solution was relatively high. The detergency of model oily soils were seldom changed with temperature, and the detergency of oleic acid was very high compared to that of the trillion. The detergency of mixed soil was improved with the increase of the ratio of oleic acid in the mixture.

• 대한기계학회논문집A
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• 제27권11호
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• pp.1949-1957
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• 2003

A hybrid finite element analysis was used to analyze the influence of ring gear rim thickness and spline number on the static properties of a planetary gear system with manufacturing errors. Both of these parameters affected the bearing force and critical stress. The effect of changes in the rim thickness on the load sharing between the gears depended on the type of manufacturing error. Ring flexibility improved the load sharing between planetary gears only in systems with planet tooth thickness or planet tangential errors; for other types of error, ring flexibility worsened the load sharing. To improve load sharing, rim thickness and spline number should be controlled within a specific range. The minimum rim thickness limit should be determined considering not only the critical stress but also the load sharing. The effect of the ring gear boundary condition was more apparent in a system with errors than in a normal system.

• 한국생산제조학회지
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• 제20권6호
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• pp.830-836
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• 2011

Most of pitch/yaw reducers consist of several planetary geartrains. Planetary geartrains make gearboxes to be small and light, low noise and good efficiency. Most important thing in the planetary geartrain is load distribution on the gear tooth flank. In this study, the effect of output shaft bearings on the load distribution of gear tooth flank has been investigated. The commercial software was employed to compare the load distribution of two models depending on the bearing type. The spherical roller bearing(SRB) and the cylindrical roller bearing(CRB) were used as output shaft bearings in the $1^{st}$ model, and two taper roller bearings(TRB) were used in the $2^{nd}$ model. As a result, it was found that the $2^{nd}$ model. showed better performances on the load distribution of gear tooth flank, this results stated that the output shaft bearing system could be important consideration when designing reducers for wind turbine systems.