• Title/Summary/Keyword: 유동 기구

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Design of Feed System and Process Conditions for Automobile Lamp Garnish Lens with Injection Molding Analysis (사출성형 해석을 이용한 자동차 램프 가니쉬 렌즈의 유동기구 및 공정조건의 설계)

  • Park, Jong-Cheon;Yu, Man-Jun;Park, Ki-Yoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.1-8
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    • 2019
  • In this study, we design the feed system and process conditions for a lamp garnish lens of an automobile. For this purpose, four design alternatives are presented and injection molding simulation analyses are performed. The optimal feed system is selected by considering the formability of the product and the cost of mold manufacture. The product formability is assessed by the weld line, warpage, sink mark and the maximum injection pressure, whereas the mold-making cost is estimated by the number of valve gates in the hot runner system. To improve the product formability, process conditions are optimized using an experimental design approach named one-factor-at-a-time. No weld line is generated as a result of the optimization. In addition, it is found the warpage and sink mark are reduced while the maximum injection pressure is increased, compared with those before the optimization.

The Flow Characteristics Around Airfoil Moving Reciprocally in a Channel (수로 내에서 왕복 운동하는 에어포일 주위의 유동특성)

  • Ro, Ki-Deok;Kim, Kwang-Seok;Kim, Jong-Hyeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.7
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    • pp.536-541
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    • 2008
  • The Flow characteristics of a ship's propulsion mechanism of Weis-Fogh type, in which a airfoil(NACA0010) moves reciprocally in a channel, were investigated by the PIV. Velocity vectors and velocity profiles around the operating and stationary wings were observed at opening angles of ${\alpha}=15^{\circ}$ and $30^{\circ}$, velocity ratios of $V/U=0.5{\sim}1.5$ and Reynolds number of $Re=0.52{\times}104{\sim}1.0{\times}104$. As the results the fluid between wing and wall was inhaled in the opening stage and was jet in the closing stage. The wing in the translating stage accelerated the fluid in the channel. And the flow fields of this propulsion mechanism were unsteady and complex, but those were clarified by flow visualization using the PIV.

A study on Optimal Process Conditions of Thin Injection- molded Part Using Flow Analysis (유동해석을 통한 0.3mm 극박판 성형 제품/금형 설계의 최적조건 도출에 관한 연구)

  • Jang Ji-Eun;Huh Yong-Jeong
    • Proceedings of the KAIS Fall Conference
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    • 2004.11a
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    • pp.87-89
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    • 2004
  • 정밀화와 더불어 고품질화 되고 있는 사출성형 산업에서 CAE기술(Computer Aided Engineering)은 성형 시행오차를 줄여 원가를 절감하고, 생산성을 향상시킬 수 있는 최적의 대안이라 할 수 있다. 본 연구는 이러한 CAE 기술을 활용하여 현장에서 사출성형하기 힘든, 두께 0.3mm인 소형 RC비행기 Battery Case제품을 대상으로 유동해석을 통해 최적 Gate와 유동기구의 설계 조건을 도출하고 구현하고자 하였다.

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The Quasi 3-D Flow Simulation in injection Molding Using Virtual Pressure Reflection (가상 반사압력을 이용한 사출성형의 준3차원 유동해석)

  • 이호상;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1294-1306
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    • 1992
  • In order to determine the design parameters and processing conditions in injection molding, it is very important to establish the theoretical model with scientific base. In this study, a two dimensional model has been developed for the purpose and flow simulations of filling process are carried out. The moving boundary transient flow problem along the flat plane is solved efficiently by the Iterative Boundary Pressure Reflection Method which rearranges the impinged melt front along the physical boundary in scientific manner. The two dimensional modeling of filling process is applied to two examples : a three dimensional cover with two screw holes and a two-gated flat cavity with unbalanced runners. The numerical results show good agreement with experimental short shots, especially for the weldline locations and the pressure traces at various locations. They also provide the temperature, clamp force, and velocity field in the mold at different times during filling of cavity.

A Theoretical Approach on the Pressure Drop in Two-phase Particle-laden Flows (고체입자가 부상된 이상유동에서 압력강하에 대한 해석적 접근)

  • Kim Seyun;Lee Kye-Bock
    • Journal of Energy Engineering
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    • v.14 no.1
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    • pp.11-17
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    • 2005
  • The purpose of this research is to develop the model of pressure drop per unit pipe length due to the turbulence modulations in particle-laden flows which can be applied to various fluid conditions. The wake behind a particle, particle size, loading ratio and density difference between two phases of particle-laden flow was considered. The frictional pressure drop was modeled with the force balance in control volume. The numerical results show good agreements with available experimental data and the model success-fully predicted the mechanism of the pressure drop in particle-laden flows.

A Study on Applicability of Turbulence Models for Unsteady Turbulent Flow with Temperature Variation (온도변화를 수반한 비정상 난류유동장에 대한 난류모델의 적용성에 관한 연구)

  • 유근종;전원대
    • Journal of the Korean Society of Propulsion Engineers
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    • v.6 no.1
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    • pp.1-11
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    • 2002
  • The suitable turbulence model is found to be required in the course of establishing a proper analysis methodology for thermal stripping phenomena which are shown in strong temperature variation area such as reactors and propulsion devices. Three different turbulence models of $\kappa$-$\varepsilon$ model, modified $\kappa$-$\varepsilon$ model, and full Reynolds stress(FRS) model, are applied to analyze unsteady turbulent flows with temperature variation. Three test cases are selected for verification. These are vertical jet flows with water and sodium, and parallel jet flow with sodium. Analysis yields the conclusion that 3-D computation with FRS betters others. However, modified modeling is required to improve its heat transfer characteristic analysis. Further analysis is performed to find momentum variation effects on temperature distribution. It is found that the momentum increase results increase of fluid mixing and magnitude of temperature variation.

Defects Characterization of $Y_{3-3x}Nd_{3x}Al_5O_12$ Single Crystals ($Y_{3-3x}Nd_{3x}Al_5O_12$단결정의 결함 분석)

  • 유영문;김병호
    • Korean Journal of Crystallography
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    • v.5 no.2
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    • pp.67-77
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    • 1994
  • From the Y3-3xNd3xAl5O12single crystals grown by the Czochralski technique, various types of defects were detected and 1) the reason of opical in homogeneous phases, 2) the mechanism of formation of the iridum metal inclusions accompanying bubbles, and 3) the mechanism of formation of the core and facet were analysed After preparing the wafers of the <111> growth parallel, defscts were observed by the polarising microscope using a photoelasic effect and then some images of stress-birefringence were compared to their etch Pits patterns.

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Investigation of Skin Friction Reduction Mechanism of Outer-Layer Vertical Blades Using POD Analysis (POD 기법을 이용한 경계층 외부 수직날의 마찰저항 저감 기구에 관한 관측)

  • An, Nam Hyun;Park, Seong Hyeon;Chun, Ho Hwan;Lee, Inwon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.6
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    • pp.567-575
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    • 2013
  • A POD analysis based on time-resolved PIV measurements in a circulating water channel has been conducted to identify the skin friction reduction mechanism of outer-layer vertical blades. A recent PIV measurement indicated 2.73% and 7.95% drag reduction in the blade plane and the blade-in-between plane, respectively. In the present study, the influence of vertical blades array upon the characteristics of the turbulent coherent structures was analyzed by the POD method. It is observed that the vortical structures are cut and deformed by the blades array and that their temporal evolution is strongly associated with the skin-friction drag reduction mechanism in the turbulent boundary layer flow.

An Experimental study on the Characteristics of the Emulsion Lubrication (이멀션윤활특성에 관한 실험적 연구)

  • 이종순;이봉구;정재련;지창헌
    • Tribology and Lubricants
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    • v.2 no.2
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    • pp.12-19
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    • 1986
  • Using emulsion lubricant whose cooling effect and incombustibility are good and which is economical, I investigated lubricative mechanism and the behavior of scattered particles in the elastic fluid lubrication region with the line contact between rollers and plates and the light interference system. The results of the study are as follows: (1) The flow in the squeeze oil film is considered as comparatively wide clearance and narrow one, and in the former case the effect of the distribution of particles and the velocity on the flow. In the latter case, emulsion particles stay in the clearance an the oil film changes with the decrease of the oil film thickness. (2) In the wide clearance the velocity difference of the flow O/W or W/O emulsion is inverse proportional to the particle size. In the narrow clearance the distribution of the remained drops is different from one another and the scattered particles change more easily in O/W type than in W/O type. (3) At the beginning of the EHL the stagnation region with slow flowing velocity exists and the behavior at the region is different depending on the particle size. (4) By observing the dischromatic light interference line, emulsion oil passing through EHL region and the crack behavior at the beginning of EHL were found.

Design of a Fluidity Measuring Device for the Concrete Using WSN (무선 센서 네트웍을 이용한 콘크리트 유동성능 평가장치 설계)

  • Lee, Bol-Hee;Kyeong, Jeong-Kyu;Choi, Yung-Wang;Jeong, Jae-Gwon
    • Journal of IKEEE
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    • v.14 no.3
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    • pp.173-181
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    • 2010
  • The high flowability performance evaluation device for the concrete is the device which was designed to compensate from the incorrect data detection of the viscosimetry examination of the existing concrete. As for the existing concrete viscosimetry method, the measuring data for a viscosity are very irregular by the point of view of an experimenter and a supervisor, Therefore there were some problems to have many different opinions by a small numerical value difference according to the job characteristic. In this paper, we suggested some mechanism to compensate the problem and some driving electronics including the related algorithm, and the communication structure with wireless sensor network between the devices and users are also presented. The effectiveness of the suggested method was verified with a real experiment.