• Title/Summary/Keyword: 원통형 베어링

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A Study on the Characteristics of an Extemally Pressurized Conical Gas Bearing (외부가압 원추형 공기베어링의 특성에 관한 연구)

  • 박상신;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1990.11a
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    • pp.69-72
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    • 1990
  • 최근의 전자및 광학기기 분야에 있어서의 준부신 발전은 다면경 가공기나 초정밀 절삭, 연삭기와 같은 초정밀 가공기계의 개발과 실용화에 힘입은 바 크다. 이러한 초정밀 가공기의 성능을 좌우하는 핵심 요소로서 주축계를 들 수 있으며, 비교적 소형 경량의 공작물을 가공하는 기계의 주축용 베어링으로는 볼 베어링이나 오일 베어링을 대신하여 공기베어링이 점차 널리 사용되고 있다. 일반적으로 주축으로 사용되는 베어링은 원통형 레이디얼 베어링과 원판형 스러스트 베어링이 결합된 형식이 주류를 이루나 이러한 베어링은 스러스트 판과 축의 직가곧 가공오차가 존재하기 때문에 가공하기는 쉬우나 회전시에 의의 영향에 의해 회전 정밀도 유지가 어렵다는 단점을 지니고 있다. 이러한 단점을 보완하기 위하여 사용되는 베어링에는 원추형(conical) 베어링과 구면형(spherical) 베어링이 쓰이고 있다. 이러한 원추형 베어링과 구면형 베어링은 가공오차를 베어링과 축의 현압 연마로써 없애줄 수 있으며 베어링이 축방향 하중과 경방향 하중을 동시에 지지하여 줌으로써 기계 전체의 부피를 줄이고 회전 정밀도를 향상시켜 주는 것으로 알려져 있다. 그러나 구면의 베어링 간극을 정확히 가공하기 어려운 단점이 있어 축과 베어링을 현압연마하여 가공한 후에 두부품을 중심선상에서 분리시키므로써 요구되는 간극을 얻을 수 있는 원추형 베어링이 많이 쓰이고 있다. 본 연구에서는 직접 수치 해법을 이요하여 원추형 베어링의 유막내의 압력 분포를 계산하고 이 합력인 하중지지 용량이 축방향 하중과 경방향 하중을 지지하는 특성을 이론적으로 검토하여 외부 가압 원추형 베어링으 특성수를 파악하여 설계자료를 제시하고자 한다.

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Experimental study on the damping characteristics of a cylindrical structure containing oil and bearing balls (윤활유와 베어링 볼을 내장한 원통형 구조물의 감쇠특성에 관한 실험적 연구)

  • 류봉조;송선호
    • Journal of KSNVE
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    • v.6 no.1
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    • pp.107-114
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    • 1996
  • The damping characteristics of a cylindrical structure containing oil and bearing balls is investigated for external bending forces. The experimental data obtained through the use of bearing balls with viscous oil in a column is given and analyzed. The viscous action of the oil and inertia effects of the balls on the inside of column create a drag force. The drag force dampens the vibration of the column. This study aims to search for an optimum combination of oil and balls which would produce maximum damping. Machining oils of various viscosities along with ball bearings of various sizes place inside cantilevered aluminium tubes of various diameters to create a rig on which the damping properties of the oil and balls can be studied. The contileved tubes are studied in both horizontal and vertical positions in order to gauge the effect of gravity on the system. The actions of the ball in the column and damping characteristics are investigated according to the dimensionless terms. The Buckingham theorem is used to reduce the variables and to predict the damping of an oil ball column. Though the damping ratio remains fairly constant in the horizontal position of column, the damping ratio begins to increase as the ratio of the number of balls and column length rise above 0.28 in the vertical position of oil ball column. The ratio of the ball diameter to column diameter influences the damping ratio with an optimum diameter ratio. Slenderness ratio and gravity effects on the damping ratio ane investigated.

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New Design of Cylindrical Capacitive Sensor for On-line Precision Control of AMB Spindles (자기베어링의 실시간 정밀제어를 위한 원통형 정전용량 변위센서의 새로운 설계)

  • Jeon, Soo;Ahn, Hyeong-Joon;Han, Dong-Chul
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.548-553
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    • 2000
  • A new design of cylindrical capacitive sensor(CCS) for the displacement measurement of precision active magnetic bearing(AMB) spindle is presented in this paper. This research is motivated by the problem that existing 4-segment CCS is still sensitive to the $3^{rd}$ harmonic component of the geometric errors of a rotor. The procedure of designing new CCS starts from the modeling and error analysis of CCS. The angular size of CCS is set up as a design parameter, and new 8-segment CCS is introduced to possess an arbitrary angular size. The optimum geometry of CCS to minimize the effect of geometric errors is determined through minimum norm approach. Experimental results with test rotors have confirmed the improvement in geometric error suppression.

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콘크리트 충진 베드를 적용한 초정밀 무심 연삭기의 구조 특성 해석

  • 김석일;조재완
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.318-318
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    • 2004
  • 원통 연삭기(cylindrical grinding machine)는 원통형 공작물을 센터나 척으로 지지하면서 연삭 공정을 수행하기 때문에 연속적인 작업이 어렵지만, 무심 연삭기(centerless grinding machine)는 원통형 공작물을 받침판으로 지지하면서 연삭 숫돌(grinding wheel)과 조정 숫돌(regulating wheel)로 연삭 공정과 축방향 이송을 동시에 수행하기 때문에 연속적인 작업이 가능하다. 특히 고정밀 부품을 작업자의 숙련도와 무관하게 고능률적으로 가공할 수 있는 무심 연삭기는 구름 베어링, 축, 피스톤 핀 등과 같은 고정밀 기계류 부품들을 대량 연삭하기 위한 용도로 많이 사용되어 왔다.(중략)

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The Effect of Dimensions and Location of Oil Grooves on the Static Performance of a Cylindrical Journal Bearing (급유홈의 크기와 위치가 원통형 저널 베어링의 정적성능에 미치는 영향)

  • Son, Sang-Ik;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.26 no.4
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    • pp.209-218
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    • 2010
  • In this study, the effect of dimensions and location of oil grooves on the static performance of a cylindrical journal bearing is analyzed numerically. Axial length, circumferential length and location of oil grooves are considered as parameters. Cavitation occurs within the diverging region of a journal bearing. The distribution of cavitation region where cavitation occurs varies with dimensions and location of oil grooves and affects the performance of a journal bearing. Elrod's cavitation algorithm which implements JFO boundary conditions based on the principle of mass conservation at the interfaces between cavitation and full film region is adopted in order to consider the effect of cavitation. The result shows that parameters, especially location of oil grooves have a great effect on the static performance of a journal bearing.

Theoretical Analysis of Water Hydrostatic Journal Bearings (물 정수압 저널 베어링의 이론적 해석)

  • Park, Seong-Hwan;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.71-76
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    • 2011
  • In this study, the nondimensional load capacity of water hydrodynamic journal bearings is calculated. A generalized coordinate formulation is applied to handle the complexity of bearing geometry. A window-based analysis program is developed to analysis the cylindrical hydrostatic bearings. Load capacities are calculated according to some design parameters such as clearance, diameter of orifice, size of recesses and temperature. The results are presented and discussed.

Characteristics Analysis of Sealless Cylinders (씰리스 실린더 특성 해석에 관한 연구)

  • 서현석;김동수;유찬수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.824-827
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    • 2003
  • The study of Sealless Cylinder is presented. The cylinder has a piston with air bearing. The piston has a partly cylindrical and partly conical shape. The description of system geometry is follows by the flow rate equations. Then pressure distribution and Bearing force equations are derived. Several non dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of seatless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively.

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Modelling and Simulation of Sealless Cylinders (씰리스 실린더 모델링 및 시뮬레이션)

  • Kim, D.S.;Seo, H.S.;Choi, B.O.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1911-1915
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    • 2003
  • The study of Sealless Cylinder is presented. The cylinder has a piston with air bearing. The piston has a partly cylindrical and partly conical shape. The description of system geometry is follows by the flow rate equations. Then pressure distribution and Bearing force equations are derived. Several non dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of sealless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively.

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An Analysis and Test for Leakage Flow of Sealless Cylinder (고성능 씰리스 실린더의 해석 및 누설유량 시험)

  • Kim, Sung-Jong;Kim, Dong-Soo;Lee, Seung-Hyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.961-966
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    • 2004
  • The cylinder without seal has a piston with air bearing which is partly cylindrical and conical shape. The description of system geometry is deviation by the flow rate equation. Then pressure distribution and bearing force equations are derived. Several non-dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of sealless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively. As a result of leakage flow test, it is evaluation to air bearing in sealless cylinder.

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Study on Fuel Lubrication Performance of a High Speed Rolling Element Bearing (소형 고속 구름베어링의 연료윤활 특성 연구)

  • Kim, Ki-Tae;Kim, Sung-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.424-426
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    • 2008
  • A parametric study was carried out to find the fuel lubrication performance of high speed small rolling element bearings. Both MIL-PRF-7808 turbine oil and JP-8 aircraft fuel were used as the lubricant to compare the operational characteristics. 17 mm inner diameter deep groove ball bearing and 20 mm cylindrical roller bearing were used. A high speed bearing test rig was developed and the testing was done with varying applied load, cooling air temperature, lubricant flow rate, and speed. Fuel caused more cage wear than oil for ball bearing with increasing axial load and rotational speed. The bearing temperature using fuel was lower than that using oil, and this seems to be the result of the high cooling capacity of fuel. According to various tests, the fuel lubrication is applicable for the lubrication on the main shaft bearings of expendable small gas turbines.

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