• Title/Summary/Keyword: 용접 잔류응력해석

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Analysis of Overlay Weld Effect on Preventing PWSCC in Dissimilar Metal Weld (이종금속 용접부의 일차수응력부식균열 방지를 위한 예방정비 용접 효과 분석)

  • Lee, Seung-Gun;Oh, Chang-Kyun;Park, Heung-Bae;Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.97-101
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    • 2010
  • PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in the area that is at high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in PZR(pressurizer) nozzles. There have been a number of incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

Effect of Groove Shape on Residual Stress Distribution in Narrow Gap Welds (용접부 형상이 협개선 용접부 잔류응력 분포에 미치는 영향)

  • Soh, Na-Hyun;Yang, Jun-Seok;Pyo, Chang-Ryul;Huh, Nam-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.635-642
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    • 2011
  • It is well known that conventional welding techniques can result in welding defects due to the large groove angle of the weld. In this context, the narrow gap welding (NGW) technique is applied in the nuclear industry because of its inherent merits such as the reduction in welding time and the shrinkage of the weld, and the small deformation of the weld resulting from the small groove angle and welding bead width. In this paper, the distribution of welding residual stress and deformation behavior of the ER308L weld due to NGW are predicted through nonlinear two-dimensional finite element analysis, in which the actual NGW process is simulated in detail. In particular, the effects of the shape of weld, i.e., the width of the weld and the shape of the welding groove, on the residual stress are investigated. The present results can be used to assess the integrity of defective nuclear components and to improve the welding process.

Effects of Heat Input and Bead Generation Methods on Finite Element Analysis of Cylindrical Multi-Pass Welding Process of Metals (열원 입력과 비드 생성 방법이 원통형 다층 금속 용접 과정의 유한요소해석에 미치는 영향)

  • Park, Won Dong;Bahn, Chi Bum;Kim, Ji Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.455-467
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    • 2017
  • In this study, a finite element analysis of a cylindrical multi-pass weldment for dissimilar metals was performed. The effects of the heat input method and weld bead generation method were considered. We compared two heat input methods: the heat flux method and the temperature method. We also compared two weld bead generation methods: the element birth method and the quiet element method. Although the results of the thermal analysis show deviations between the two heat input methods, the welding residual stresses were similar. Because the areas exposed to high temperature were similar and the strength of the material was very low in high temperature (above the $1000^{\circ}C$), the effects of the weld bead temperature were insignificant. The distributions of the welding residual stress were similar to each other. However, gaps and overlaps occurred on the welding boundary surfaces when the element birth method was applied. The quiet element method is more suitable for a large deformation model in order to simulate a more accurate weld shape.

Establishment of An Optimal Process to Improve Structural Integrity by Investigating Effect of the Process Variables on Fatigue Lifetime of Steel-Sleeve Repair Welds in Buried Gas Pipeline (매설가스배관 강 슬리브 보수 용접부의 피로수명에 미치는 공정변수 영향 고찰을 통한 최적공정 수립)

  • Kim, Jong Sung;Lee, Cheol;Kim, Woo Sik;Kim, Ik Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1021-1033
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    • 2017
  • In this study, an optimum process to improve structural integrity was established by investigating effect of the process variables on fatigue lifetime of steel-sleeve repair welds in buried gas pipeline. Residual stresses in the repair welds were derived through sequentially-coupled temperature-stress analysis using ABAQUS, which is a commercial finite element analysis program. In addition, variations of operating stresses were derived by finite element linear elastic stress analysis. Fatigue lifetimes of the steel-sleeve repair welds were evaluated by substituting the derived weld residual stresses and operating stress variations into the structural stress/fracture mechanics approach as input. Parametric study using finite element analysis and fatigue assessment for various repair welding process variables were carried out to investigate the effects of the process variables on the fatigue lifetime. Finally, based on the effects of the process variables on the fatigue lifetime, an optimal process to minimize the welding time and economic costs and to improve the fatigue lifetimes was derived.

Computational Fatigue Test Method based on Damage Mechanics (손상역학 기반 전산피로시험법)

  • Lee, Chi-Seung;Yoo, Byung-Moon;Lee, Jae-Myung
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.500-503
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    • 2010
  • 본 논문에서는 산업용 용접구조물의 피로성능 평가를 위한 시간 및 비용 절감형 전산피로시험법을 개발한다. 임의의 하중에 놓인 용접구조물의 성능저하 현상(균열발생 및 진전 등)을 손상역학에 기반하여 역학적으로 기술하고 자체개발한 유한요소해석코드에 탑재하여 이를 전산적으로 시뮬레이션한다. 정도 높은 용접구조물 전산피로시험법의 개발을 위해 용접잔류응력과 재료파라미터를 자체개발한 유한요소해석코드를 통해 구현한다. 개발된 전산피로시험법은 용접구조물의 피로시험 결과와 비교함으로서 제안 기법의 적합성 및 유용성을 검증한다.

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