• Title/Summary/Keyword: 용접 잔류응력해석

Search Result 193, Processing Time 0.02 seconds

A Study on Fatigue Life Prediction of Welded Joints Through Fatigue Test and Crack Propagation Analysis (피로실험 및 균열진전 해석을 통한 용접부의 피로수명 예측에 관한 연구)

  • Y.C. Jeon;Y.I. Kim;J.K. Kang;J.M. Han
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.38 no.3
    • /
    • pp.93-106
    • /
    • 2001
  • T-joint and hopper knuckle joint models are typical welded joints in ship structure, which are very susceptible to fatigue damage under service condition. Fatigue test and fracture mechanical analysis were performed on these joints to find out characteristics of fatigue behavior. Unified S-N curve was developed from the test results of these two types of joint using hot spot stress concept, and also propagation life was also estimated using Paris' crack propagation law. Residual stress effect on propagation life was considered in calculating propagation life, as was done with thermo-elasto-plastic FE analysis and residual stress intensity factor calculation. Fatigue life of similar kinds of welded joint could be predicted with this unified S-N curve and fracture mechanical analysis technique.

  • PDF

Residual Stress Measurement by L$_{CR}$ Wave and Acoustic Emission Characteristics from Fatigue Crack Propagation in STS316L Weldment (STS316L용접재의 표면파에 의한 잔류응력 측정과 균열진전시의 음향방출특성)

  • 남기우;박소순;안석환
    • Journal of Ocean Engineering and Technology
    • /
    • v.17 no.1
    • /
    • pp.47-54
    • /
    • 2003
  • In this study, the residual stress and the acoustic emission Charactreistics from fatigue crack propagation were investigated, bused on the welded material of STS316L. The residual stress of welding locations could be evaluated by ultrasonic parameters, such as L$_{CR}$ wave velocity and L$_{CR}$ wave frequency; the residual stress between base metal and weld metal was evaluated. In the fatigue tests, three types of signals were observed, regardless of specimen condition, base metal, and weld metal. Based on NDE analysis of AE signals by the time-frequency analysis method, it should also be possible to evaluate, in real-time, the crack propagation and final fracture process, resulting from various damages and defects in welded structural members.

A Study on the Weld-Induced Deformation and Residual Stress Analysis at FPSO Moon Pool Structure (FPSO Moon Pool 구조의 용접변형과 잔류응력에 관한 연구)

  • Han, Sung-Woo;Lee, Joo-Sung;Kim, Sang-Il
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.48 no.5
    • /
    • pp.473-478
    • /
    • 2011
  • Welding process generates distortion and residual stress in the weldment due to rapid heating and cooling. Welding distortion and residual stress in the welded structure result in many troubles such as dimensional inaccuracies in assembling and safety problem during service. The accurate prediction of welding residual stress is thus very important to improve the quality of weldment and find the way to reduce itself. This paper presents the simulation of welding-induced residual stress analysis to examine the cause of cracking in the SUS-overlay welding specimen at FPSO Moon Pool structure.

Residual Stress of the Lower Control Arm Subjected to Cyclic Loading (변동하중을 받는 Lower Control Arm의 잔류응력 변화)

  • Kim Gi-Hoon;Kang Woo-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.30 no.5 s.248
    • /
    • pp.602-608
    • /
    • 2006
  • Vehicle components such as lower control arm are usually affected by heat during the welding process. As a result, residual stress is generated, which has much effect on mechanical performances such as crashworthiness and durability. In this study, the residual stress in lower control arm has been measured by the x-ray diffraction method and been analyzed by finite element methods. Heat transfer during seam weld process has been calculated and used in calculating thermal deformation with temperature dependent material properties. High residual stress has been found at vertical wall both by measurement and simulation. The simulation also showed the residual stress re-distribution when the component is subjected to cyclic loading condition.

Residual Stress Analysis of Laser Cladding Repair for Nuclear Steam Generator Damaged Tubes (원전 증기발생기 레이저 클래딩 보수부위 잔류응력 해석)

  • Han, Won-Jin;Lee, Sang-Cheol;Lee, Seon-Ho
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.56-60
    • /
    • 2008
  • Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX. Residual stress analyses were performed for weld metal and heat affected zone of as-welded and PWHT with SYSWELD software.

  • PDF

Residual Stress Analysis of Repair Welded Rail Using the ABAQUS User Subroutine (ABAQUS 서브루틴을 이용한 레일 보수용접 잔류응력 해석)

  • Kim, Dong Wook;Jun, Hyun Kyu;Lee, Sang Hwan;Chang, Yoon Suk
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.7
    • /
    • pp.551-558
    • /
    • 2016
  • Reduction of welding residual stress is very important in the railway industry, but calculating its distribution in structures is difficult because welding residual stress formation is influenced by various parameters. In this study, we developed a finite element model for simulating the repair welding process to recover a surface damaged rail, and conducted a series of parametric studies while varying the cooling rate and the duration of post weld heat treatment (PWHT) to find the best conditions for reducing welding residual stress level. This paper presents a three-dimensional model of the repair welding process considering the phase transformation effect implemented by the ABAQUS user subroutine, and the results of parametric studies with various cooling rates and PWHT durations. We found that heat treatment significantly reduced the residual stress on the upper rail by about 170 MPa.

Study of the Thermal Stresses and Residual Stresses due to Welding in Hull Constructruction -Thermal Stresses due to Welding- (선체건조(船體建造)에 있어서 용접공작(熔接工作)으로 인(因)한 열응력(熱應力) 및 잔류응력(殘留應力)에 대(對)한 고찰(考察) -용접작업(熔接作業)으로 인(因)한 열응력해석(熱應力解析)-)

  • Hyo-Chul,Kim;Zae-Geun,Kim
    • Bulletin of the Society of Naval Architects of Korea
    • /
    • v.13 no.1
    • /
    • pp.25-34
    • /
    • 1976
  • Analytical solutions for the transient temperature and quasi-static thermal stresses which arise in thin plates subjected to an instantaneous point source of heat have been investigated. And the solutions have been extended to the case of a moving source of heat with the aid of the Duhamel's superposition integral. For finite disk an experiment was conducted, the measured temperature histories show a good agreement with the theoretical temperature histories, And the histories of thermal stresses show a good qualitative agreement with the physical phenomena. And also we can find out that the maximum temperature and thermal stresses and their location can be estimated by using the solutions for infinite plates instead of the solutions for a finite plate. The solutions can be used for the problems such as a welding or line heating in a hull construction.

  • PDF

A Strength Analysis of Welded Plates Using the J-integral (J-적분을 이용한 용접부 강도 해석)

  • 이민호;양영수
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.326-329
    • /
    • 2000
  • Study of Weldment fracture behavior mcludes thermal analysis, residual stress analysis, and fracture analysis The 1-integral loses its path-independency in a res~dual stress field Therefore, it id necessary to develop a program to calculate the J-integral in a welded plate. m this study, theoretical formulation and program were developed for the evaluation of the 1-integral at the crack tip o i weldments. To verify equations and program, welded thin plate and thick plate were used to calculate residual stress and the J-integral.

  • PDF

Measurement of Nondestructive Residual Stress by Acoustoelasticity (음탄성에 의한 비파괴적 잔류응력 측정)

  • 박인근;이철구
    • Journal of Welding and Joining
    • /
    • v.17 no.2
    • /
    • pp.25-28
    • /
    • 1999
  • 국내에 건설되어 거의 20∼30년 가동되고 있는 발전설비, 석유화학 플랜트 등 거대설비 기기의 건전성(integrity) 및 신뢰성 확보와 잔존수명 예측을 위해서는 구조물 내부 또는 표층부에 존재하는 결 함의 특성을 아는 것과 함께 그 재료의 특정 부위에 어느정도의 응력이나 변형이 있는가를 아는 것이 매우 중요하다. 일반적으로 강 용접부의 비파괴적 결함검출에는 주로 SV파(vertically shear wave)와 SH파(horizontally shear wave)라 불리는 횡파를 이용한 초음파사각탐상법이 실용화되어 이용되고 있다. 그러나 비파괴적인 방법에 의한 실험적인 잔류응력 측정, 변형해석법에는 전기 저항 및 자기 스트레인 게이지법, X선회절법, 광탄성법(photoelasticity), 모아레(Mohr's)법, 레이저스펙클(Laser speackle)법, 응 력도료법, Barkhausen Nosise법, Caustics법 등이 제시되어 있으나 그 유용성 면에서는 아직 해결되야할 문제가 많이 남아 있는 실정이다. 응력이나 변형을 해석하는 방법으로 이론적 방법, 계산적 방법 실험적 방법이 잇다. 이론적 방법에는 재료 역학적으로 취급하는 방법, 탄성론 등이 있고, 계산적인 방법에는 유한요소법이 있지만, 이론적 방법이나 계산적 방법만으로는 해석이 불가능한 경우가 많기 때문에 실험 적 방법이 필요하게 된다. 이 글에서는 파괴 시험 또는 다른 비파괴평가기술에 비해 간편한 측정, 높은 측정정도, 시험결과 도출의 신속성, 검사비용의 절감 등 많은 장점을 가지고 있고 실험적으로 유용성이 일부 검증되고 있는 음탄성법(Acoustoelasticity)에 의한 잔류응력 측정법에 관해 소개하고자 한다.TEX> mg/L(평균 49 mg/L)로 비교적 안정적인 처리효율을 보여주었다. 본 연구결과 HVC 공정은 화학약품 사용량의 절감 및 이에 따른 화학슬러지 발생량의 감소를 기대 할 수 있는 친환경기술로 유지관리비를 최소화할 수 있는 장점이 있었다. 않은 사람들 중 미래의 검진실행의지에 건강소식지가 영향을 미친 경우는 48.7%였다. 보건교육을 받은 후 유방암 자가검진 실천율은 사업군에서 53.9%로 받기 전의 27.3%보다 증가하였으나 대조군의 경우는 별 차이가 없었다. 연령별로는 60대가 가장 높았고 사업군에서 검진율의 증가분은 30대가 가장 컸다. 교육수준별로는 사업군은 고졸이, 대조군은 전문대졸이 가장 높았고 사업군에서 검진율의 증가분은 고졸에서 가장 컸다. 보건교육 후 유방암과 관련된 건강지식의 정도는 사업군이 3.7점으로 대조군보다 유의하게 높았으며, 유방암 자가검진법을 실천하는 사람들의 동기는 ‘일반 대중매체의 영향’이 가장 많았으며 건강소식지가 동기인 경우도 20.4%였다. 사업군에서 건강소식지가 유방암 자가검진법 실천에 영향을 미친 경우가 79.6%였으며 유방암 자가검진법에 관한 보건교육을 받고 실천하지 않은 사람들 중 미래의 실천의지에 건강소식지가 영향을 미친 경우는 43.6%였다. 이상의 소견에서 지역주민을 대상으로 인쇄매체를 통한 보건교육은 인쇄물만으로도 쉽게 실천 할 수 있는 유방암 자가검진법이 가장 효과적이었으며, 자궁암검진에 관해서도 검진을 받을 수 있도록 지역사회의 보건의료의 하부구조를 정비하여 제도적 장치를 마련하고 정보를 제공한다면 자궁암검진 실천율도 증가할 것이다.고 12.9% 의 발달율을 보여 유의적인 차이를 보이지 않았다. 이상의 결과로 보아 핵이식 수정란을 효율적으로 생산하기 위하여

  • PDF

Characteristics of Mechanical Properties at Elevated Temperatures and Residual Stresses in Welded joint of SM570-TMC Steel (SM570-TMC 강의 고온 시 기계적 성질 및 용접접합부의 잔류응력 특징)

  • Lee, Chin Hyunng;Chang, Kyong Ho;Park, Hyun Chan;Lee, Jin Hee
    • Journal of Korean Society of Steel Construction
    • /
    • v.18 no.3
    • /
    • pp.395-403
    • /
    • 2006
  • Recently constructed bridges often have long spans and simple structure details considering not only the function but other important factors such as aesthetics, maintenance, construction duration and life cycle cost. Therefore, bridges require high-performance steels like extra-thick plate steels and thermo-mechanical control process (TMCP) steels. TMCP stels are now gaining wide attention due to their weldability improved strength and toughness. Recently, SM570-TMC steel, which is a high-strength TMCP steel with a tensile strength of 600 MPa, has been developed and applied to steel structures. However, using this steel in building steel structures requires the elucidation of not only material characteristics but also the mechanical characteristic of welded joints. In this study, high-temperature tensile properties of SM570-TMC steel were investigated through the elevated temperature welded joints of SM570-TMC steel were studied through the three-dimensional thermal elasticplastic analyses on the basis of mechanical properties at high temperatures obtained from the experiment.