• 제목/요약/키워드: 용접 순서

검색결과 31건 처리시간 0.035초

프리텐션 부재의 긴장재 용접 절단 순서에 따른 콘크리트 응력 고찰에 관한 연구 (Concrete Stresses Induced during the Detensioning of Tendons in a Pretensioned Prestressed Members)

  • 문도영;김장호;지광습;김규선;윤만근;박경래
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 춘계 학술발표회 제20권1호
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    • pp.341-344
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    • 2008
  • 본 논문은 프리텐션 프리스트레스트 구조물의 긴장재 용접 절단에 따른 콘크리트의 응력을 실험적으로 고찰하였다. 14개의 긴장재를 1열 배치한 3개의 슬래브 실험체를 제작하여 실험을 수행하였다. 긴장력 도입 중 종방향 및 횡방향 철근에 배치된 변형률 게이지로부터 변형률의 변화를 측정하였다. 실험 결과, 횡방향 변형률이 긴장재의 절단 순서에 따라 변화되는 것을 확인할 수 있었다.

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용접순서와 자중이 소조립 부재의 용접변형에 미치는 영향 (Effect of Welding Sequence and Self-Weight on Welding Deformation in Ship's Small Component Fabrication)

  • 박정웅;한명수
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2005년도 춘계 학술발표회 논문집
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    • pp.601-606
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    • 2005
  • Welding deformations are affected by various factors. This research investigates effects of welding sequence and self-weight on welding deformation. According to the results by equivalence load method, magnitude of welding deformation with self-weight is about twice one without self-weight on parallel weld path component. But welding deformation with the components used in this research are not affected by welding sequence

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자동차 부품 BRACKET TILT의 용접변형 예측 및 제어에 관한 연구 (I) - 실험적 검토- (A Study on the Prediction and Control of Welding Deformation of the BRACKET TILT in Automotive Parts (I) - Experimental Examination-)

  • 장경복;김하근;강성수
    • Journal of Welding and Joining
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    • 제16권6호
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    • pp.97-103
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    • 1998
  • The bracket tilt among automobile parts is weld parts which construct the column assembly bracket tilt of equipments and accurate dimension after welding is more essential than weldment strength. By the way, it is insufficient that systematic study about this parts which have an importance on welding deformation. The reason is that welding deformation is complex problem with shape, size, material of parts and welding sequence, conditions etc. For reduction and removal of welding deformation, therefore, it is necessary that the security of welding deformation data and systematic examination about equipment, costs, work environment, manufacturing process etc. It is all the better that the prediction of welding deformation using simulation of welding process by FEA is supplemented. In this study, the countermeasure for this welding deformation of bracket tilt is brought up through experimental inspection before the choice of the optimum welding conditions with minimum welding deformation by simulation of welding process.

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자동차 부품 BRACKET TILT의 용접변형 예측 미 제어에 관한 연구 (II) -유한요소법의 적용- (A Study on the Prediction and Control of Welding Deformation of the BRACKET TILT in Automotive Parts (I) - Application of FEA-)

  • 장경복;강성수
    • Journal of Welding and Joining
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    • 제16권6호
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    • pp.104-112
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    • 1998
  • In the previous study, the countermeasure for welding deformation of bracket tilt is through up through experimental inspection for total process including welding process. For completeness of systematic examination of parts having sensitivity on welding deformation, the comparison and feedback between the result through simulation of welding process and experimental data is needed. In other words, it is necessary to control welding deformation that construct the prediction system for welding deformation through comparison and tuning with experimental data. In the present study, the application of FEA on welding process of bracket tilt with susceptibility to deformation is made and deformation behavior through change of welding sequence is focused on. It is used to improve the exactness of deformation analysis that three dimensional analysis for moving heat source, activated and deactivated bead element, and volume heat flux etc.

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용접 후처리에 의한 필렛용접부의 피로강도 향상에 관한 연구 (A Study on the Fatigue Strength Improvement of the Fillet Welded Connections with respect to Post-Weld Treatment)

  • 이승용;경갑수
    • 대한토목학회논문집
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    • 제28권5A호
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    • pp.665-672
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    • 2008
  • 본 연구에서는 교량이나 선박 등의 강구조물에서 널리 사용되고 있는 하중 전달형 십자형 필렛용접 시험편에 대해 피로시험을 실시하여, 용접 후처리 조건에 따른 피로강도를 분석하였다. 용접 후처리 방법으로는 Toe Grinding, TIG Dressing 및 Weld Profiling을 적용하였으며, 피로시험은 일정진폭 반복하중 하에서 실시하였다. 피로시험 결과 하중 전달형 십자형 필렛용접 시험편은 용접 후처리를 실시한 경우와 실시하지 않은 경우 모두에서 BS 피로설계기준의 F등급을 만족하는 결과를 나타내었다. 또한 용접 후처리 방법에 따른 피로강도의 향상 효과는 Toe Grinding, TIG Dressing, Weld Profiling 순서로 증가하는 것을 알 수 있었다.

용접구조물의 변형 최소화를 위한 최적 용접순서의 해석적 방법 (Analytical Methodology Obtaining an Optimal Welding Sequence for Least Distortion of Welded Structure)

  • 하윤석
    • Journal of Welding and Joining
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    • 제31권3호
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    • pp.54-59
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    • 2013
  • Several methodologies analyzing welding distortions of large shell structures like ship blocks have been developed and utilized in shipyards for a long times ago. In general, one of objects of thermal distortion analysis is to find welding sequence making least-deformation without any suppliance, and it can be solved easily and rapidly by EP strain-boundary method. But after assembly construction, there are usually more than 10 weldments in each process, and the number of sequence will follow the Factorial calculation. In this research, a method has been suggested to decide the best welding sequence by minimum analysis. Using this method, welding deformation could be reduced just analyzing some cases as many as the number of weldments. Experiments and Analysis of all cases were also done, and their best results are good agreements with predictation by suggested methodology.

FPSO선 Moon Pool구조의 용접변형 해석에 관한 연구 (A Study on the Analysis of Welding Distortion for Moon Pool Structure of FPSO Vessel)

  • 김상일
    • 한국해양공학회지
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    • 제17권3호
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    • pp.27-32
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    • 2003
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. The geometric inaccuracy caused by the distortion tends to preclude the introduction of automation and mechanization. Thus, additional man-hours are needed for the adjusting work in the assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method that can explicitly account for the influence of various factors on the welding distortion. In order to minimize the weld-induced residual deformation, this paper proposes the optimum welding sequence as a method for distortion control. The validity of this method has been substantiated by a number of numerical simulations and experiments.

용접 순서의 변화에 따른 자동차용 Frame의 변형과 잔류 응력 분석 (Deformation and Residual Stress Analysis of Automotive Frame Following as Welding Sequency Variation)

  • 박태원;김기주;원시태;한창평
    • 한국자동차공학회논문집
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    • 제21권3호
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    • pp.50-57
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    • 2013
  • The high temperature thermal attacks in welding can affect the residual stress of a frame for automotive assembly accompanying frame deformation. Also the residual stress can induce the negative effect on durability performance of the automobile. In order to analyze the frame deformation, the simplified test frame which had the similar shape (form) of the real automotive frame was fabricated. The contactless optical 3D scanner was used for the shape difference measurement of the frame between before and after the welding. The FE-model of the test frame was composed and the deformation and residual stress simulation were performed. The simulated results were compared with the measured results for the reference of the frame design following as the variation of welding sequency. The deformation shape of the frame by simulation was in good agreement with that by the experimental measurement. In addition, the optimized welding sequency with reduced deformation after welding could be achieved through these analyses.

용접부 형상이 협개선 용접부 잔류응력 분포에 미치는 영향 (Effect of Groove Shape on Residual Stress Distribution in Narrow Gap Welds)

  • 소나현;양준석;표창률;허남수
    • 대한기계학회논문집A
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    • 제35권6호
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    • pp.635-642
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    • 2011
  • 일반적인 용접법은 용접 그루브(groove) 각도가 크기 때문에 용접 결함 발생의 원인이 된다. 따라서 원자력 발전소 배관 용접 시, 용접 그루브 각도가 작고 용접부 비드 폭이 좁은 협개선 용접법을 다수 수행하고 있다. 이러한 협개선 용접법은 용접시간 단축, 용접부 변형과 잔류응력의 감소, 용접 결함의 감소 등과 같은 장점을 갖고 있다. 본 논문에서는 협개선 용접부의 실제 용접 공정을 모사함으로써, ER308L 용접재의 변형 거동과 용접잔류응력을 비선형 2차원 유한요소해석을 통하여 예측하였다. 특히 용접방법 및 순서가 다른 두 형상에 대한 결과를 비교하고, 용접부 폭 넓이 변화에 따른 잔류응력 분포를 분석하였다. 본 논문의 결과는 향후 협개선 용접부의 용접 개선과 용접부 결함의 건전성 평가 등을 위해 적용될 수 있다.

유전 알고리즘을 이용한 로봇 아크 용접작업 (Robot Arc Welding Task Sequencing using Genetic Algorithms)

  • 김동원;김경윤
    • 한국정밀공학회지
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    • 제16권1호통권94호
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    • pp.49-60
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    • 1999
  • This paper addresses a welding task sequencing for robot arc welding process planning. Although welding task sequencing is an essential step in the welding process planning, it has not been considered through a systematic approach, but it depends rather on empirical knowledge. Thus, an effective task sequencing for robot arc welding is required. Welding perations can be classified by the number of welding robots. Genetic algorithms are applied to tackle those welding task sequencing problems. A genetic algorithm for traveling salesman problem (TSP) is utilized to determine welding task sequencing for a MultiWeldline-SingleLayer problem. Further, welding task sequencing for multiWeldline-MultiLayer welding is investigated and appropriate genetic algorithms are introduced. A random key genetic algorithm is also proposed to solve multi-robot welding sequencing : MultiWeldline with multi robots. Finally, the genetic algorithm are implemented for the welding task sequencing of three dimensional weld plate assemblies. Robot welding operations conforming to the algorithms are simulated in graphic detail using a robot simulation software IGRIP.

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