• Title/Summary/Keyword: 용접 속도

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A Study of material analysis and its experimentation of metamorphosis and its utilities in Copper Alloy plates for contemporary metal craft (현대금속공예용 동합금판의 재료분석과 형질변환 실험 및 응용에 관한 연구)

  • Lim, Ock-Soo
    • Archives of design research
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    • v.17 no.4
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    • pp.241-250
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    • 2004
  • In this research, the copper alloy plates C2200, C5210, C7701, C8113 were selected to make datum and to identify further usage of metal craft experimentation. For its experimentation, the general welding and TIG welding methods were researched; for 2nd experimentation, the Reticulation and Electroforming skill's differences in color and temperature were researched. With these methods 3 different kinds of works are introduced for sample studies. For this research, Dr. Lee, Dong-Woo who works in Poongsan Metal Co, supported 4 kinds of copper alloy metals. Which are Commercial bronze (Cu-Zn), Deoxidiged Copper(Cu-Sn-P), Nickel Silver (Cu-Ni-Zn), and White Bronze (Cu-Ni); they were applied partly and wholly by the method of Laminatin, Reticulation, Fusing, and Electroforming skills. In case of C2200, the brass, the A. C. TIG welding method is better under 2mm slight plate; the D.C. TIG welding is better upper 2mm plate; and 250~300$^{\circ}C$ is recommended for remain heat treatment. In case of C5210, not having Hydrogen in high temperature return period, doesn't need Oxygen in high temperature and hardening in comparative high temperature neither, it is good for welding. It contains Sn 2-9% ad P 0.03-0.4% generally; and in accordance with the growth rate of Sn contain amount, the harden temperature boundary become broad. In case of cold moment after welding, they are recommended that higher speed TIG welding, smaller melting site and less than 200$^{\circ}C$ for pre-heating temperature. In case of C7701, the 10-20% Ni, 15-30% Zn are widely used.. If it is upper 30% Zn, it become (${\alpha}+{\beta}$) system and adhesive power rate become lower, and the productivity become lower in low temperature but the productivity become higher in high temperature. Nickel Silver's resistance of electricity is well; and the heatproof and incorrodibility is good, too. Lastly, in case of C8113, good at persistence in salty and grind; high in strength of high temperature. In case of white brass, contain 10-30% Nickel and hardened in high temperature and become single phrase. For these reason, the crystallization particles easily become large, if the resistance become higher small amount of Pb, P, S separation rate become higher.

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Mechanized Ultrasonic Testing for PWR Reactor Pressure Vessel (가압경수로 원자로 압력용기 자동초음파검사)

  • Park, Moon-Ho;Kim, Jae-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.2
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    • pp.114-121
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    • 1997
  • 가압경수로 원자로 압력용기 비파괴검사를 위해 지금까지 계속 사용하여 온 기존의 고정식 매니플레이터 방식의 원자로 자동초음파검사장비는 최근 급속도로 발전한 전자산업 및 컴퓨터 등으로 인해 기본 설계 개념부터 달리하는 소형.경량화된 수중 이동형 원자로 검사 장비 형태로 바뀌어 가고 있다. 따라서, 본 해설에서는 현재까지 국내외 알려진 각종 소형 원자로 압력용기 자동초음파검사장비 및 고정식 매니플레이터 방식의 원자로 압력용기 자동초음파검사장비를 분석하여 기술하였으며, 현재 국내 원자로 압력용기 용접부검사를 위해 개발중인 RYSIS 장비 및 검사 기술 수준을 진단해보고 앞으로의 방향을 제시하였다.

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Weld Pool Analysis by Driving force Acting on the Weldment (용접부에 작용하는 구동력에 의한 용융풀 거동 분석)

  • 김일수;김학형;조선영;강봉용;강문진;유관종
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.184-190
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    • 2004
  • Over the last few years, there has been a growing interest in quantitative representation of the weld pools in order to relate the processing conditions to the driving forces of the weldment produced and to use this information for the optimization of the welding process. A theoretical model offers a powerful alternative to check the physical concepts of the welding process and the effects of driving forces. To solve this problem, a 2-D thermo-fluid model were eve loped for determining temperature and velocity distribution for the GMA welding process.

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A Study on the Optimum Conditions in Stainless Steel Arc Spraying (스테인레스강 아이크 용사에 있어서의 최적 용사조건에 관한 연구)

  • 김영식;최영국
    • Journal of Welding and Joining
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    • v.4 no.3
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    • pp.50-57
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    • 1986
  • In this study, the experiments were earried out for the purpose of the clarifying the optimum metal arc spraying conditions, such as spraying distance, wire feed speed, arc current, etc, by using the stainless steel wire ER 308L. Main results obtained are as follows: 1. Optimum spraying distance is closely related to the equilibrium temperature of base material in back surface. 2. The size fused metal particles is increased according to the temperature of fused metal. 3. The maximum adhesion strength of coatings is obtained under the optimum spraying conditions of which the temperature of fundamental is maximum.

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A Study on Wettability and Defects Behavior of Flow-soldered Joint using Low Residue Flux (저잔사 플럭스를 사용한 플로우 솔더링부의 젖음성 및 결함거동에 관한 연구)

  • 최명기;이창열;정재필;서창제;신영의
    • Journal of Welding and Joining
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    • v.16 no.6
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    • pp.77-85
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    • 1998
  • Effects of non-cleaning and cleaning fluxes on the wetting properties and defects at flow soldered joints were investigated. Non-cleaning flux (R-type of 3.3% solid content) and cleaning flux (RMA-type of 15% solid content) were used. Wetting test was accomplished by wetting balance method with changing surface state of wetting specimen, CU. Sn-37%Pb solder was used for wetting test and flow soldering. As experimental results, the wetting time for vertical force from the surface tension being zero was mainly affected by surface state of the wetting specimen. Non-cleaning flux had a good wettability compared with cleaning flux. In case of non-cleaning flux, conveyor speed had a great affection to defects of bridge, icicle, and poor solder.

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A Study on the Change of Detonation Velocity with Explosive Variables (폭약변수에 따른 폭발속도 변화에 관한 연구)

  • 김희진;강봉용
    • Journal of Welding and Joining
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    • v.14 no.2
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    • pp.65-70
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    • 1996
  • Detonation velocity of domestic expolsives was measured using the Dautriche method. The variables employed in this study were the thickness of explosive and the amount of salt added in the ammonium nitrate(AN) explosive. As the results of this study, it was shown that the detonation velocity increases with an increase of explosive thickness but decreases with an increase of salt content. It was further demonstrated that the detonation velocity decreases rather rapidly when the salt content increases over 20 percent. In addition, the accuracy of Dautriche method was evaluated as a preliminary study and its result showed that this method is quite reliable with an experimental error of less than 10 pct.

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Implementation of Effective Visualization Methods for Sensor Data Analysis (센서데이터 분석을 위한 효율적인 가시화 기법의 구현)

  • Seo, Won-Suk;Yun, Chang-Geol;Jung, Soon-Ki;Rho, Yong-Woo
    • 한국HCI학회:학술대회논문집
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    • 2007.02a
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    • pp.530-536
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    • 2007
  • 본 논문에서는 MFL(Magnetic flux leckage) 피그(PIG : Pipeline Inspection Gauge)에서 획득된 센서데이터의 분석을 위한 가시화 기법의 구현을 소개한다. MFL피그는 배관 내부에 삽입되어 배관의 결함이나 특징정보를 파악하기 위해 사용되는 장비로, 다양한 종류의 센서를 지니고 있으며, 각 센서에서 나온 값들은 피그에 탑재된 저장장치에 빠른 샘플링 속도로 저장된다. 분석가는 피그에 저장된 데이터를 가시화 도구를 사용하여, 피그에 샘플링 된 데이터를 통해 배관의 용접부위나 결함과 같은 특징정보를 찾아야 하고, 특징정보인 부분과 그렇지 않은 부분을 쉽게 구별 할 수 있어야 한다. 하지만 센서의 값에 따라 색상에 맵핑하여 보여주는 2차원 가시화 기법만으로는 효율적인 분석이 어렵다. 본 논문은 이를 극복하기 위하여, 센서 값에 맵핑되는 색상 스펙트럼 편집 및 기본 값 조정 기능을 제안한다.

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The Fatigue Behavior of Laser Weldment in Heterogeneous Materials (이종재료 레이저 용접부의 피로거동)

  • 권응관;오택열;곽대순;이종재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.759-764
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    • 1997
  • In this study, Fatigue behavior of laser weldment in heterogeneous materials was investigated. Fatigue strength test and fatigue crack propagation test were performed for specimens with laser weldment in heterogeneous materials, and hardness test was performed. From the fatigue strength test. it was observed that the difference of strength between heterogeneous materials had eflect on crack initiation position and fatigue limit. From the fatigue crack propagation test. it was observed that fatigue behavior of laser weldment in heterogeneous materials is different from that in same materials. The difference of strength between heterogeneous materials and laser weldment had effect on fatigue crack propagation rate.

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초정밀가공기술의 현황과 전망

  • 송지복
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.9-13
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    • 1993
  • Micro-electronics를 핵으로 하는 기술혁신의 물결이 눈부시고, 우리 주변의 일상생활이 하루가 다르게 변해 가고 있다. Leading-edge technology, high technology, advanced technology 등으로 호칭되는 일군의 새로운 기술의 절대적 level이 현재 어디에 위치해 있는지 확인 조차 하기 어렵고 첨단기술 제품의 성능에 넋을 잃을 지경이 지만 고려청자나 이조백자에 대해서는 현재의 기술을 가지고도 그 재현이 곤란하다. 이와 같이 시차의 이중성 속에서 제품의 부가가치를 높이고 생산성을 올리기 위해서는 가공기술의 고도화를 가하지 않으면 안된다. 어떤 소재를 설계된 모양대로 변화시키는 일련의 과정을 가공이라 한다면 이에는 변형가공(주조, 소성가공), 부가가공(용접), 제거가공(절삭, 연삭)등을 생각할 수 있으며 이들 사이의 가공정도의 개략치는 다음과 같다. (그림.1 가공공정에 따른 가공정도) 공작물에 요구되는 가공정도는 시대의 변천과 더불어 level up되고 이를 위한 기술 개발이 부단히 이어오고 있다. 1960-70 년대의 생산가공 기술은 .mu. m 단위인 $10^{-5}$--$10^{-6}$m의 범위의 가공정도를 생산 line으로 실현하는 것이 중점 개발 목표였다. 그러나, 현재는 $10^{-5}$--$10^{-7}$m를 목표로 한 submicron 가공정도 실용기에 들어서고 있다.

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A Study on Mode III Kinked Crack Analysis Using Displacement-Discontinuity Method (변위 불연속 방법에 의한 모드 III 꺾인 균열 해석 연구)

  • 서욱환
    • Journal of Welding and Joining
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    • v.18 no.4
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    • pp.104-110
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    • 2000
  • An integral equation representation of cracks was presented, which differs from well-known "dislocation layer" representation. In this new representation, an integral equation representation of cracks was developed and coupled to the direct boundary-element method for treatment of cracks in plane finite bodies. The method was developed for in-plane (modes I and II) loadings only. In this paper, the method is formulated and applied to mode III problems involving smooth or kinked cracks in finite region. The results are compared to exact solutions where available and the method is shown to be very accurate despite of its simplicity.implicity.

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