• Title/Summary/Keyword: 용접품질평가

Search Result 115, Processing Time 0.032 seconds

Development of stainless steel for automotive exhaust systems (자동차 배기관용 스테인리스 강재 개발)

  • 이용득;박수호
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.13 no.6
    • /
    • pp.39-47
    • /
    • 1991
  • 본 연구논문의 내용은 현재 국내 자동차 업계에서 자동차 배기부품으로 전량 수입되고 있는 STS 409L 스테인레스강을 국산화하기 위한 개발연구에 대한 내용으로서 배기관용 스테인레스강 409L의 제조기술과 관련된 국내외 기술개발 동향과 포항제철 스테인레스 제조설비에 맞는 적정합금성분계와 조업조건을 도출하기 위하여 실험적으로 시험조사하여 품질 제특성을 평가한 연구결과이다. 주요 내용으로서 합금원소가 열연 및 냉연 소둔조업조건에 미치는 영향을 조사하기 위하여, C, N과 Ti 또는 Ti+Nb 원소 첨가를 변화시킨 409L 계열강에 있어서 소둔조업조건에 따른 재결정과 상변태 거동을 조사하엿으며, TIG용접에 의한 용접부의 기계적 특성과 가공성 그리고 고온부식 및 응축수 부식 시험을 통한 내식성 등의 품질 특성 평가를 조사 서술하였다.

  • PDF

Quality Evaluation of Resistance Spot Welding using Acoustic Emission (음향방출을 이용한 저항 점용접의 용접 품질평가)

  • Jo Dae-Hee;Rhee Zhang-Kyu;Park Sung-Oan;Cho Jin-Ho;Kim Bong-Gag;Woo Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.15 no.4
    • /
    • pp.98-104
    • /
    • 2006
  • In this paper, for the purpose of investigation the acoustic emission(AE) behaviors during resistance spot welding process and tension test of spec steels. As the results present the resistance spot welding method that can get suitable welding qualities or structural integrity estimating method. The resistance spot welding process consists of several stages: set-down of the electrodes; squeeze; current flow; forging; hold time; and lift-off. Various types of AE signals are produced during each of these stages. For tensile-shear test and cross tensile test in resistance spot welded specimens, fracture pa 야 ems are produced: tear fracture; shear fracture; and plug fracture. Tensile-shear specimens strength appeared higher than cross tensile specimens one. In case of tensile-shear specimen happened tear fracture that crack happens in most lower plate. Also, in case of cross tensile specimens, upper plate and lower plate are detached perfect fracture was exposed increases a little as acting force is lower than ordinary welding condition. Therefore, the structure which is combined by resistance spot welding confirmed that welding design must attain so that shear stress may can interact mainly.

A Study on the Optimal Conditions of friction Welding for JLF & STS304 Using AE Technique (AE기법을 이용한 JLF/STS304이종재료의 최적 마찰용접조건에 관한 연구)

  • Yoon, Han-Ki;Lee, Sang-Pill;Kong, Yu-Sik;Lee, Jin-Kyung
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.23 no.2
    • /
    • pp.148-155
    • /
    • 2003
  • Japanese low activation terrific steel(JLF) is a good material for the parts of heat exchanger such as blanket and diverter. At first, JLF was developed as a candidate for structural materials in nuclear fusion applications. However, the development of the jointing technique of JLF steel to other materials is important for wide applications of this material to the industry fields. Recently the jointing technologies including diffusion bonding, brazing, roll bonding, explosive bonding and hot iso-static pressing have been studied for the heterogeneous materials of JLF-1 steel(Fe-9Cr-2W-V-Ta) and stainless steel(STS304). Friction welding is one of the most popular welding methods for two different kinds of materials. In this paper, the JLF-1 steel was jointed to SIS304 by friction welding method and the optimal conditions of the friction welding discussed. Acoustic emission was used as a nondestructive technique to evaluate the weld quality in processing.

Determination and Optimization of welding condition using Fuzzy Expert System for MAG-Welding (퍼지 전문가 시스템을 활용한 적정 용접조건의 설정과 최적화)

  • J.Y. Park
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.32 no.4
    • /
    • pp.136-141
    • /
    • 1995
  • Determination and optimization of proper welding condition are very important tasks to be directly related to weld quality and productivity. On this research the relationship between welding parameters and results is investigated systematically. Theoretical method, statistical analysis of experimental data and analysis of empirical knowledge are applied for this work. These results are represented by empirical equations, fuzzy rules and artificial intelligent knowledge forms in the knowledge base. The approximate reasoning of fuzzy expert system and the information in the knowledge base are used for recommendation of suitable welding condition, and optimization of welding parameter which is based on the evaluation of welding results by user.

  • PDF

Strength evaluation of rear axle housing (후륜차축(8ton)의 강도평가)

  • 문상열;한응교;최만용
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.5 no.1
    • /
    • pp.17-23
    • /
    • 1983
  • 현재 생산되고 있는 8 ton 차축(후료)의 강도를 평가하기 위해 strain gauge에 의한 능력측정과 이 제품의 신뢰성 향상을 위한 피로 시험기에 의한 시험 및 특히 용접부분의 결함을 검출하기 위한 비파괴검사법의 적용 등, 제품에 대한 품질보증을 위한 일련의 시험을 한 결과를 보고하 고자 한다.

  • PDF

Friction Welding of Dissimilar Press Punch Materials and Its Evaluation by AE (신소재 금형펀치의 이종재 마찰용접 개발과 AE품질평가를 위한 연구)

  • 오세규;박일동;이원석
    • Journal of Welding and Joining
    • /
    • v.15 no.2
    • /
    • pp.43-53
    • /
    • 1997
  • The complete joining method for dissimilar press punch materials and its real-time evaluation method is not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. This work was carried out to determine the proper friction welding conditions and to analyze mechanical properties of friction welded joints of sintered carbide tool materials (SKNM50 for the blade part of press punch) to alloy steel (SCM440 for the shank part of press punch) using aluminum (A6061 for the interlayer material) as an insert material between the sintered carbide tool materials and the alloy steel. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

  • PDF

Optimization on Bar-to-Bar Similar Friction Welding of Hydraulic Valve Spool Steels and the Weld Strength Properties and its AE Evaluation (유공압밸브스풀용 강재의 봉 대 봉 동종대 마찰용접의 최적화와 용접강도 특성 및 AE품질 평가)

  • 오세규;이경우;전태언;오명석;이원석
    • Journal of Ocean Engineering and Technology
    • /
    • v.10 no.2
    • /
    • pp.69-76
    • /
    • 1996
  • In-process quality control and high reliability of the weld are the major concerns in applying friction welding to the economical and qualified mass-production. Experimental examinations and quantitative analysis were performed for the optimiaztion of similar friction welding of hydraulic valve spool steels(SNCM220, SCM435, SACM645, SCM415, ${\varphi}24). The quantitative correlations were found between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the fatigue life as well as weld strength and welding conditions. A real-time evaluation system was developed for the friction weld quality by AE.

  • PDF

Development of Plasma Monitoring System for Laser Welding Quality Analysis (레이저 용접품질 해석용 플라즈마 감시장치 개발)

  • 권장우;권오상;장영건;이경돈;홍승홍
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 1999.05a
    • /
    • pp.425-431
    • /
    • 1999
  • We develope plasma monitoring system which detect plasma signals and store them for Laser welding quality evaluation and analysis using photo detector. The most fundamental and important aspects in such a system are signal restoration fidelity, noise immunity and noise cancelation capability. In this paper, we propose implementation method using distribute processing structure and hybrid digital communication for high noise cancelation capability, immunity and signal fidelity which are poorly presented in other researches. Lab experimental results and welding experimental results show a effectiveness of proposed method and plasma data is stored with 256 kbps without any communication error. we are implementing various welding defect recognition algorithm in this system.

  • PDF

A Study of Real-Time Weldability Estimation of Resistance Spot Welding using Fuzzy Algorithm (퍼지 알고리즘을 이용한 저항 점 용접의 실시간 품질 평가 기술 개발에 관한 연구)

  • 조용준;이세헌;엄기원
    • Journal of Welding and Joining
    • /
    • v.16 no.5
    • /
    • pp.76-85
    • /
    • 1998
  • The resistance spot welding process has been used for joining the sheet metal in automotive engineering. In the resistance spot welding, the weld quality is very important, because the quality of weld is one of the most important factors to the automobile quality. The size of he molten nugget has been utilized to estimate the weld quality. However, it is not easy to find the weld defects. For weldability estimation, we have to use the nondestructive method such as X-ray or ultrasonic inspection. But these kinds of approaches are not suitable for detecting the defects in real time. The purpose of this study is to develop the real time monitoring of the weld quality in the resistance spot welding. Obtained data were used to estimate weldability using fuzzy algorithm. It is sound that this monitoring and estimation system can be useful to improve the weld quality in the resistance spot welding process and it is possible to estimate the weldability in real time.

  • PDF