• Title/Summary/Keyword: 용접부 개선

Search Result 129, Processing Time 0.02 seconds

Design Enhancement of CANDU S/F Storage Basket (CANDU 사용후핵연료 저장바스켓 설계 개선안 도출)

  • Choi, Woo-Seok;Seo, Ki-Seog;Park, Wan-Gyu
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
    • /
    • v.10 no.2
    • /
    • pp.105-115
    • /
    • 2012
  • Necessity of demonstration test to evaluate the structural integrity of a basket for accident conditions arose during license approval procedure for the WSPP's dry storage facility named MACSTOR/KN-400. A drop test facility for demonstration was constructed in KAERI site and demonstration tests for basket drop were conducted. As the upper welding region of a loaded basket was collided with a dropped basket during the drop test, the welding in this region was fractured and leakage happened after the drop test. The enhancement of basket design was needed since the existing basket design was not able to satisfy the performance requirement. The directions for design modification were determined and six enhanced designs were derived based on these directions. Structural analyses and specimen tests for each enhanced design were conducted. By evaluating structural analysis results and test results, one among six enhanced designs was decided as a final design for revision. The final design was the one to reduce the height of central post of a basket and to decrease the impact velocity with a dropped basket. Test basket models were fabricated with accordance with the final enhanced design. Additional demonstration test was performed for this test model and all the performance requirements were satisfied.

Improvement of Fatigue Life with Local Reinforcement for Offshore Topside Module during Marine Transportation (해양플랫폼 탑사이드 모듈의 해상 운송 시 국부 보강을 통한 피로 수명 개선에 관한 연구)

  • Jang, Ho-Yun;Seo, Kwang-Cheol;Park, Joo-Shin
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.27 no.2
    • /
    • pp.387-393
    • /
    • 2021
  • In this study, finite element analysis was performed to evaluate a method of increasing the fatigue life of the pipe connection structure commonly used in the topside structure of offshore platforms. MSC Patran/Nastran, a commercial analysis program, was used, and the critical structural model was selected from the global analysis. To realize the stress concentration phenomenon according to the load, modeling using 8-node solid elements was implemented. The main loads were considered to be two lateral loads and a tensile load on a diagonal pipe. To check the hotspot stress at the main location, a 0.01 mm dummy shell element was applied. After calculating the main stress at the 0.5-t and 1.5-t locations, the stress generated in the weld was estimated through extrapolation. In some sections, this stress was observed to be below the fatigue life that should be satisfied, and reinforcement was required. For reinforcement, a bracket was added to reduce the stress concentration factor where the fatigue life was insufficient without changing the thickness or diameter of the previously designed pipe. Regarding the tensile load, the stress in the bracket toe increased by 23 %, whereas the stress inside and outside of the pipe, which was a problem, decreased by approximately 8 %. Regarding the flexural load, the stress at the bracket toe increased by 3 %, whereas the stress inside and outside of the pipe, which was also a problem, decreased by approximately 48 %. Owing to the new bracket reinforcement, the stress in the bracket toe increased, but the S-N curve itself was better than that of the pipe joint, so it was not a significant problem. The improvement method of fatigue life is expected to be useful; it can efficiently increase the fatigue life while minimizing changes to the initial design.

Evaluation of Field Applicability of Helical Pile Using Hexagon Joints (육각형 이음부를 이용한 회전관입말뚝의 현장적용성 평가)

  • Jeong, Sangguk
    • The Journal of Engineering Geology
    • /
    • v.30 no.4
    • /
    • pp.635-648
    • /
    • 2020
  • Performance improvement of helical piles in static load tests using hexagon joints that do not require welding or bolting was investigated. Two sites were selected for pile field tests to evaluate their bearing capacity. Static and pull-out load tests were undertaken to assess the method for estimating bearing capacity. The field tests indicated that the bearing capacity of the gravity grout pile was ≥600 kN in the static load test, consistent with the AC 358 Code. The non-grout pile had a bearing capacity of ≤600 kN, suggesting that gravity grouting is required. Field pile load-test results were used to establish the bearing capacity equation, based on a small number of helical pile.

Experimental Study on Flexural Capacity of Column Base Plate Made of Cast Steel (주강제 노출형 철골주각부의 휨 성능에 관한 실험 연구)

  • Lee, Sung Ho;Park, Hyung Chul;Oh, Bo Hwan
    • Journal of Korean Society of Steel Construction
    • /
    • v.17 no.1 s.74
    • /
    • pp.93-102
    • /
    • 2005
  • Manufacturing conventional column base plate requires much manpower and time. In this research, a new method for constructing column base plate is introduced to improve on conventional methods through the use ofcast steel that is available for adjusting base plate thickness and enlarging base plate stiffness. The main purposes include reducing welding work, enlarging base plate stiffness, and clarifying the stress flow. Also, construction convenience and improvement in quality can be expected. For developing this cast steel base plate, test specimens of conventional and cast steel base plates are made and tested to analyze strength and stiffness. Also, the efficiency for long-term use is checked by fatigue tests. From these comparative tests, cast steel base plates have the same strength and stiffness as conventional base plates.

Failure Analysis on High Pressure Steam Piping of 500 MW Thermal Power Plant (500 MW 화력발전소 고압 증기 배관 손상 원인 분석)

  • Kim, Jeongmyun;Jeong, Namgeun;Yang, Kyeonghyun;Park, Mingyu;Lee, Jaehong
    • KEPCO Journal on Electric Power and Energy
    • /
    • v.5 no.4
    • /
    • pp.323-330
    • /
    • 2019
  • The 500 MW Korean standard coal-fired power plant is the largest standardized power plant in Korea and has played a pivotal role in domestic power generation for over 20 years. In addition to the aging degradation due to long term operation, the probability of failure of power generation facilities is increasing due to frequent startup and stop caused by the lower utilization rate due to air pollution problem caused by coal-fired power plants. Among them, steam piping plays an important role in transferring high-temperature & pressure steam produced in a boiler to turbine for power generation. In recent years, failure of steam piping of large coal-fired power plant has frequently occurred. Therefore, in this study, failure analysis of high pressure piping weld was conducted. We identify the damage caused by high stress due to abnormal supporting structure of the piping and suggest improved supporting structure to eliminate high stress through microstructure analysis and piping stress analysis to prevent the occurrence of the similar failure of other power plant in the case of repetitive damage to the main steam piping system of the 500 MW Korean standard coal-fired power plant.

Seismic Design and Testing of Reduced Beam Section Steel Moment Connections with Bolted Web Attachment (웨브를 볼트로 접합한 보 플랜지 절취형(RBS) 철골모멘트접합부의 내진설계 및 성능평가)

  • Lee, Cheol Ho;Kim, Jae Hoon
    • Journal of Korean Society of Steel Construction
    • /
    • v.17 no.6 s.79
    • /
    • pp.689-697
    • /
    • 2005
  • Recent test results on reduced beam section (RBS) steel moment connections show that specimens with a bolted web connection tend to perform poorly due to premature brittle fracture of the beam flange at the weld access hole. A review of previous test results indicates that the higher incidence of base metal fracture in bolted-web specimens is related, at least in part, to the web bolt slippage and the high stress concentration at the weld access hole with the lowest material toughness. The practice of providing web bolts uniformly along the beam depth based on the classical beam theory is questioned in this paper. A new seismic design procedure, which is more consistent with the actual load path identified from the analytical and experimental studies, is proposed together with improved connection details. A test specimen designed following the proposed procedure exhibited a cyclic connection rotation capacity sufficient for special moment frames without fracture.

Comparative Study on the Technical Standards for the In-Service Inspection of Nuclear Power Plant Components in Several Countries (원전의 가동중검사 관련 각국의 기술기준 비교고찰)

  • Shin, Ho-Sang;Kim, Kyung-Jo;Jang, Chang-Heui;Kang, Suk-Chull
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.24 no.2
    • /
    • pp.186-196
    • /
    • 2004
  • In each country, the periodic ISI(In-Service Inspection) is required by the law to protect the public health and property from the potential accident of the nuclear facilities. To support the implementation of ISI program, the prescriptive ISI technical standards have been established. As the key parts of the ISI program, the non-destructive examination techniques are widely used to identify the degree of degradation of the pressure boundary components and welds. Recently, the risk informed-ISI program has been developed and implemented in several countries. Nonetheless, the existing ISI program which prescriptively decides the scope of inspection still has its own significance. In this article, the technical standards of ISI in leading countries like US, france, Canada, and Japan are reviewed and compared with the safety guide by IAEA. An outline to revise the domestic technical standards of ISI has been suggested.

Evaluation of the performance for the reformed lattice girders (개량형 격자지보재의 성능 평가)

  • Kim, Hak-Joon;Bae, Gyu-Jin;Kim, Dong-Gyu
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.15 no.3
    • /
    • pp.201-214
    • /
    • 2013
  • Lattice girders are widely used as a substitute for H-steel ribs at domestic tunnels. However, lattice girders have a weak point in terms of the support capacity compare to H-steel ribs because of the lower stiffness and the weakness of the welded parts. To improve the weakness of the lattice girder, reformed lattice girders are developed in Korea by adding one more spider and having flat welded surface. Laboratory tests and field measurements were performed for the original and the reformed lattice girders to evaluate the performance of the reformed lattice girders. According to the laboratory compression test, reformed lattice girders have 16% higher load bearing capacity than that of original lattice girders. Reformed lattice girders are more stable than original lattice girders because reformed lattice girders tend to bend less according to the field measurements.

A Material characteristics of 490MPa steel by Line Heating Method (490MPa급 강재의 선상가열에의한 재질특성)

  • Cho, Sung-Kyu;Ko, Sang-Ki;Choi, Wong-Kyu;Kim, Jung-Hak
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.58-58
    • /
    • 2009
  • 선박의 선체부분인 선수, 선미 등을 이루고 있는 곡형 외판의 제작은 강판을 원하는 형상으로 성형하기 위하여 벤딩롤러 및 유압프레스를 이용한 냉간가공과 산소-프로판가스 화염을 적용한 선상가열, 삼각가열을 이용한 열간가공으로 크게 구분할 수 있다. 선상가열을 이용한 곡면가공의 원리는 가열토치를 이용하여 강판을 가열하면 가열부는 팽창하게 되고 냉각시에는 수축하게 된다. 이 때 두께방향으로의 소성변형으로 인한 수축량의 차이로 인해 굽혀지게 된다. 최근에는 선박이 고기능 및 대형화로 인해 3차원 곡형 외판 형상이 복잡해지고, 강도를 향상시키기 위하여 합금원소(C, Nb, V, Ti)를 첨가하거나 열처리(노말라이징)를 이용한 고장력강재인 중후판의 적용이 증가하고 있다. 이러한 고강도강재를 선상가열공정으로 제작한 곡형 외판재는 가열, 냉각의 열사이클로 인해 취화되어 인성이 저하 될 수 있다. 본 연구에서는 Normalizing 열처리재인 490MPa급 강재를 이용하여, 현장에서 작업자의 미숙련으로 인해 발생 할 수 있는 최대의 가혹한 조건과 재질에 큰 영향을 미치지 않는 범위를 선정하여 선상가열시의 가열, 냉각조건에 따른 강재의 재질특성을 조사하고자 한다. 이를 위해 가열시 가열부위의 정확한 온도 측정에 역점을 두었으며, 각각 다른 선상가열 조건에 따른 시편을 제작하기 위하여 선상가열 실험장치를 제작하였다. 선상가열 실험 결과 최고가열온도 $1300^{\circ}C,\;950^{\circ}C$에서 수냉 조건인 경우 급격한 인성저하 현상이 발생하며 비록 공냉이라 하더라도 결정립 조대화로 인성 저하가 발생하였다. $800^{\circ}C$가열 후 수냉개시온도를 $700^{\circ}C$이하로 수냉한 경우에는 인성 저하 현상이 개선되고 있음을 알 수 있다.

  • PDF

Wavelet Analysis of Ultrasonic Echo Waveform and Application to Nondestructive Evaluation (초음파 에코파형의 웨이브렛 변환과 비파괴평가에의 응용)

  • Park, Ik-Keun;Park, Un-Su;Ahn, Hyung-Keun;Kwun, Sook-In;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.20 no.6
    • /
    • pp.501-510
    • /
    • 2000
  • Recently, advanced signal analysis which is called "time-frequency analysis" has been used widely in nondestructive evaluation applications. Wavelet transform(WT) and Wigner Distribution are the most advanced techniques for processing signals with time-varying spectra. Wavelet analysis method is an attractive technique for evaluation of material characterization nondestructively. Wavelet transform is applied to the time-frequency analysis of ultrasonic echo waveform obtained by an ultrasonic pulse-echo technique. In this study, the feasibility of noise suppression of ultrasonic flaw signal and frequency-dependent ultrasonic group velocity and attenuation coefficient using wavelet analysis of ultrasonic echo waveform have been verified experimentally. The Gabor function is adopted the analyzing wavelet. The wavelet analysis shows that the variations of ultrasonic group velocity and attenuation coefficient due to the change of material characterization can be evaluated at each frequency. Furthermore, to assure the enhancement of detectability and naw sizing performance, both computer simulated results and experimental measurements using wavelet signal processing are used to demonstrate the effectiveness of the noise suppression of ultrasonic flaw signal obtained from austenitic stainless steel weld including EDM notch.

  • PDF