• Title/Summary/Keyword: 용접봉

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Effect of Ca on Droplet Transfer Phenomena in GMA Welding (GMAW 용적이행 현상에 미치는 Ca의 영향)

  • 안영호;방국수;이종봉;장내웅
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.76-84
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    • 1994
  • Droplet transfer modes due to welding conditions and the effect of Ca in welding wire on droplet transfer were investigated. Droplet transfer mode in CO$_{2}$ welding was classified into 2 modes, that is, short circuit and globular transfer, with increasing welding current and voltage. With increasing Ca content in wire, repulsive pressure due to vaporization of Ca was considerably increased. In short circuit transfer region, arcing time was increased and droplet transfer cycle was decreased, with increasing Ca content. In globular transfer region, welding condition for globular transfer was lower current region, with increasing Ca content.

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A Study on the Non-destructive Inspection for End Closure Welding of Nuclear Fuel Elements for the Irradiation Test (조사시험용 핵연료봉 용접부 비파괴검사에 관한 연구)

  • 김웅기;김수성;이철용;이도연;이정원
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.302-304
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    • 2004
  • Nuclear fuel elements containing dry recycling nuclear fuel pellets for the irradiation test in a reactor were remotely fabricated from spent PWR fuel materials in a hot cell. End closure welding as well as seal tube welding for thermal sensor of the elements was performed by Nd:YAG laser. The soundness of the end closure welds and seal tube welds for the elements were evaluated by a precise X-ray inspection system composed of a micro-focus X-ray generator with an image intensifier and a real time camera system. Then, helium leak test was performed for the elements. The soundness of the welds of the fuel elements was confirmed by the X-ray inspection and helium leak test. The irradiation test for the fuel elements were successfully completed at the HANARO research reactor.

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The preparation of Al-Si alloy welding rod by the horizontal continuous casting process with the heating mold (가열주형 수평식연속주조법에 의한 Al-Si 합금 용접봉 제조)

  • 김원태;김명한;이보영
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.101-108
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    • 1994
  • The horizontal continuous casting process with the heating mold was adopted for fabricating defect-free 4043 Al alloy rods of 3.2m dia. with mirror surfaces. These rods were drawn into 2.4mm dia. rods for GTAW welding. The GTAW welding tests were carried out by use of these welding rods with 6061 Al alloy as a base metal. After welding, the X-ray tests, tensile strength tests, bending tests, and microstructural analysis of welded zone and HAZ were carried out. The results represented that the welding rods with good surfaces and welding properties could be made by the horizontal continuous casting, and followed by the drawing process.

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Laser weldability and mechanical behavior of hot rolled steels for hydroforming applications (하이드로포밍용 열연강재의 레이저 용접성 및 기계적 특성)

  • 이원범;이종봉
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.84-86
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    • 2003
  • The laser welding and its analysis of thin-sheet carbon steels were carried out with high power CO$_2$1aser. Bead on plate welding of thin sheet was examined to investigate the effect of weld variables of laser welding, and to obtain optimum welding condition. Butt-welding was also carried out to show the effect of gap on the laser weldability of thin sheet. At high welding speed, the partial penetration was obtained by low heat input. Otherwise, porosity was formed in the bead at low weld speed because of too many heat input. The maximum gap tolerance on laser welding was observed to be about 0.2mm. This gap size has good relationship with beam size of laser spot(about 0.3mm). The formability of welded sheet was about 80% value of base metal and the gap size has not affected on the formability, although weld quality is dependent on the gap size.

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A Study on Creep Crack Growth Behavior of Weld Interface Crack (용접 계면균열의 크리프 균열성장 거동에 관한 연구)

  • 윤기봉;김광웅;정용근
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.83-91
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    • 1998
  • Cracking problems which high temperature plant components suffer during long-term service, occur very often at welded locations. The crack occurs due to accumulated creep damage near fusion line or at heat affected zone (HAZ). However, most of the studies on creep crack growth behavior have been performed with matrix metal not wit welded metal due to the difficulty of interpreting the test results. In this study, creep crack growth rates were measured with C(T) specimens whose cracks were formed along the fusion line or HAZ. The measured crack growth rates were characterized by {TEX}$C_{t}${/TEX}-parameter derived for elastic-primary-secondary creeping material. Since contribution of primary creep was significant for the tested 1Cr-0.5Mo steel, its effect was carefully studied. Effects of crack tip plasticity and material aging were also discussed.

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Kinetic model for the coarsening of complex particle in weld HAZ (용접 열영향부에서의 복합 석출물의 조대화 거동 예측 모델)

  • Mun, Jun-O;Kim, Sang-Hun;Lee, Chang-Hui;Jeong, Hong-Cheol;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.201-203
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    • 2005
  • A kinetic model for particle coarsening behavior in the weld heat affected zone (HAZ) was proposed. Unlike the conventional approach, where the mean-sized particle is considered to grow continuously, the proposed model considered the critical particle size which can be derived from the Gibbs-Thomson equation. In this study, the proposed particle coarsening model was applied to study the behavior of (Ti, Nb )(C, N) complex particle in the weld HAZ. The predicted particle size distributions using the proposed model were in agreement with the experimental results.

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Evaluation of Low Temperature Properties in 18Cr Ferritic Stainless Steel Welds (18Cr 페라이트계 스테인리스강의 용접부 저온 특성 평가)

  • Lee, Won-Bae;U, In-Su;Eom, Sang-Ho;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.138-140
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    • 2007
  • This study aimed to evaluate the low temperature properties of the 18Cr ferritic stainless steel weld. Applied welding methods were LB(Laser Beam) and GTA(Gas Tungsten Arc) welding to compare the different low temperature properties of the welds. Low temperature properties were evaluated by the Charpy impact, Erichsen and Expansion test at low temperature. LB weld showed superior low temperature properties in the cases of the Charpy impact test and expansion test at low temperature, while GTA weld showed a superior low temperature property in the case of Erichsen test at low temperature. The different low temperature properties with test methods are still under analysis and may be due to different crack path depending on the microstructure, test speed and stress concentration during test.

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CO₂ Weldability of Zn Coated Steel Sheet(2);Mechanism of Weld Defect Formation (아연도금강판의 CO₂ 용접특성(2);용접결함의 형성기구)

  • Lee, Jong Bong;An, Yeong Ho;Park, Hwa Sun
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.191-191
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    • 2000
  • The mechanism of the blowhole and the pit formation in lap-jointed fillet CO₂ arc welds of Zn-coated steel sheet was established by the direct observation of the gas behavior in the molten pool with the high speed camera system. Main conclusions obtained are as follows1) Some blowholes were formed by incomplete back-filling to the pits at the last stage of the solidification. This type of blowhole was formed through four stages of gas in the molten pool, incubation, explosion, back-filling and completion of back-filling stage.2) Most of the pits was back-filled at the last stage of their formation. (Received September 27, 1999)

$CO_2$ Weldability of Zn Coated Steel Sheet(2) -Mechanism of Weld Defect Formation- (아연도금강판의 $CO_2$ 용접특성(2) - 용접결함의 형성기구 -)

  • 이종봉;안영호;박화순
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.64-68
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    • 2000
  • The mechanism of the blowhole and the pit formation in lap-jointed fillet Co₂arc welds of Zn-coated steel sheet was established by the direct observation of the gas behavior in the molten pool with the high speed camera system. Main conclusions obtained are as follows: 1) Some blowholes were formed by incomplete back-filling to the pits at the last stage of the solidification. This type of blowhole was formed through four stages of gas in the molten pool, incubation, explosion, back-filling and completion of back-filling stage. 2) Most of the pits was back-filled at the last stage of their formation.

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Corrosion Properties of Ziycaloy-4 Cladding Tube having a Laser Welding Part in Elevated Temperature (Zircaloy-4 핵연료봉 레이저 용접부의 고온부식 특성 연구)

  • 박진석;김동균;김상태;양명승;이정원;김수성
    • Proceedings of the KWS Conference
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    • 2001.10a
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    • pp.65-68
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    • 2001
  • Corrosion and tensile properties of zircaloy-4 cladding tube having a laser welding part in elevated temperature are studied to present the criterion of quality evaluation in nuclear reactor and to found the scientific basis of SCC, with laser welding method using by coupling up cladding tube to end cap. In the result of tensile test(40$0^{\circ}C$), the fracture is not happened in the welding part but base metal and the result of corrosion test(40$0^{\circ}C$ 1500psi steam), corrosion rate of the molten zone and PMZ is a little higher than the other zone

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