• Title/Summary/Keyword: 용접결함

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Method of Radiographic Testing and Industrial Application (방사선 투과검사의 방법과 산업적용)

  • Lee, Yong
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.35-40
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    • 1994
  • 비파괴검사(NDT)란 시험품에 손상을 주지 않고 내.외부에 존재하는 불연속부(결함)을 찾아내는 방법으로 다음과 같이 그 종류를 분류할 수 있다. (1) 표면결함 검출을 위한 비파괴검사 - 육안검사(VT) : 확대경 등에 의한 치수, 형상확인 - 자분탐상검사(MT) : 강자성체에 적용, 표면(하) 결함검출 - 침투탐상검사(PT) : 금속, 비철금속에 적용, 표면개구 결함검출 - 와류탐상검사(ET) : 도체 표층부(봉, 관 등) (2) 내부결함 검출을 위한 비파괴검사 - 방사선 투과검사(RT) : 결함의 종류, 형상의 판별 우수 - 초음파 탐상검사(UT) : 균열 등 면상 결함검출 등 우수 (3) 기타 비파괴검사 - Strain 측정 : 안전성 평가 - 음향방출시험(AET) - 누설시험(LT) - 중성자 방사선시험(NRT) 이상에서 보는 바와 같이 여러 종류의 비파괴검사가 있으나, 그 중에서 용접부에 적용되는 가장 일반적인 검사방법인 방사선 투과검사에 대해 기술하고자 한다.

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Evaluation of Mechanical Properties of Extruded Magnesium Alloy Joints by Friction Stir Welding : Effect of Welding Tool Geometry (마찰교반용접 툴 변화에 따른 마그네슘 합금 압출 판재 마찰교반용접부 기계적 물성 평가)

  • Sun, Seung-Ju;Kim, Jung-Seok;Lee, Woo-Geun;Lim, Jae-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.10
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    • pp.280-288
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    • 2016
  • This study proposes improved welding tools for magnesium alloys. Two types of tools were used for friction stir welding (FSW). The effect of the welding tools on the FSW joints was investigated with a fixed welding speed of 200mm/min and various rotation speeds of 400 to 800 rpm. After FSW, the joints were cross-sectioned perpendicular to the welding direction to investigate the defects. A tensile test and Vickers hardness test were conducted to identity the mechanical properties of the joints. Defects were observed when the rotation speed was 400 rpm, regardless of the welding tool, and the amount of defects tended to decrease with increases in rotational speed. Defect-free welds were obtained when the rotation speed was 800 rpm. The best weld quality was acquired using the C type welding tool. The rotation speed of 800 rpm and welding speed of 200 mm/min produced the best joining properties. The ultimate tensile strength, yield strength, and elongation of the welded region were 90.0%, 69.1%, and 83.2% those of the base metal, respectively.

Effects of Repair Weld of Reactor Pressure Vessel Upper Head Control Rod Drive Mechanism Penetration Nozzle on J-Groove Weldment Using Finite Element Analysis (유한요소법을 이용한 원자로 상부헤드 CRDM 관통노즐 J-Groove 보수용접 영향 분석)

  • Kim, Ju Hee;Yoo, Sam Hyeon;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.637-647
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    • 2014
  • In pressurized water reactors, the upper head of the reactor pressure vessel (RPV) contains numerous control rod drive mechanism (CRDM) nozzles. These nozzles are fabricated by welding after being inserted into the RPV head with a room temperature shrink fit. The tensile residual stresses caused by this welding are a major factor in primary water stress corrosion cracking (PWSCC). Over the last 15 years, the incidences of cracking in alloy 600 CRDM nozzles have increased significantly. These cracks are caused by PWSCC and have been shown to be driven by the welding residual stresses and operational stresses in the weld region. Various measures are being sought to overcome these problems. The defects resulting from the welding process are often the cause of PWSCC acceleration. Therefore, any weld defects found in the RPV manufacturing process are immediately repaired by repair welding. Detailed finite-element simulations for the Korea Nuclear Reactor Pressure Vessel were conducted in order to predict the magnitudes of the repair weld residual stresses in the tube materials.

Research of corrosion decision on a region weld in MFL system (자기 누설 탐상 시스템에서 용접부위에서의 부식 판정에 관한 연구)

  • Jeong, Hyun-Won;Seo, Kang;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.978-980
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    • 2005
  • 자기 누설 탐상(Magnetic Flux Leakage : MFL) 시스템은 비파괴 검사의 한 방법으로 검사 대상 물체를 적절히 포화시켜 부식이나 결함 부위에서의 누설 자속을 측정하여 결함의 유 무와 크기를 판단하는 방법이다. 대부분 가스관과 가스관을 연결하는 방법으로 용접을 가장 많이 사용하고 있으며 용접부위에서 부식이 가장 많이 발생하고 있다. 용접으로 인해 발생하는 자기 누설신호는 부식신호에 많은 영향을 미친다. 따라서 본 연구는 용접신호가 부식 신호에 미치는 영향을 분석하기 위해 가스관의 용접과 부식과의 거리에 따른 자기누설을 해석하고, 분석하였다. 또한 용접에 의해 왜곡된 부식신호를 보정하고, 판정을 위한 방법을 제시하였다.

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