• Title/Summary/Keyword: 용접갭

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A Study on Bondability of Electronic Materials by Different Heat Sources (열원 형태에 의한 전자재료의 접합성에 관한 연구 I)

  • Shin, Young-Eui;Yang, Hyub;Kim, Kyung-Sub
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.110-116
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    • 1994
  • This paper has been researched bondability of electronics devices, such as lead frame and the thick film of Ag/Pd on an alumina substrate by different heat sources. To obtain the bonds with high quality, it is very important to consist of different materials. Therefore, this paper clarifies not only heat mechanism of micro parallel gap resistance bonding method and pulse heat tip bonding method but also investigates selection of heat sources with micro-electronic materials for bonding. Finally, it is realized fluxless bonding process with filler metal such as plating layers.

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Hybrid laser welding of Polymers (하이브리드방식의 레이저를 이용한 폴리머융착)

  • Han, Sang-Bae;Hofmann, A.
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2006.06a
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    • pp.47-51
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    • 2006
  • 레이저를 이용한 폴리머의 융착기술은, 자동차산업에서의 다양한 적용분야에 힘입어 새로운 접합기술로 각광을 받고 있다. 현재까지는, 대부분 작고 간단한 형상의 제품을 융착하는 분야에 많이 적용되어 왔으며, 튼 사이즈의 제품을 대량으로 생산하는 공정에서는 레이저융착이 가지는 다양한 장점에도 불구하고, 프로세스의 안정성, 사출후의 제품변형에 따른 갭의 관리, 작업속도등에 대한 이유로 본격적인 적용을 기피하고 있는 실정이다. 이러한 배경에 의하여 개발된 하이브리드방식(레이저빔+할로겐램프)의 폴리머융착 시스템은, 다이오드레이저에서 출력되는 $800{\sim}980nm$의 레이저파장과 할로겐 램프에서 방사되는 적외선영역의 파장을 동시에 사용함으로써 프로세스의 안장성과 융착효율을 향상시켰다.

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The Weldability of $6mm^t$ Primer-coated Steel for Shipbuilding by $CO_2$ Laser( I ) - Effects of Primer Coating Condition and Gap Clearance - ($6mm^t$조선용 프라이머 코팅강판의 $CO_2$레이저 용접성( I ) - 프라이머 코팅조건과 갭 간극의 영향 -)

  • Kim Jong-Do;Park Hyun-Joon
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.76-82
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    • 2005
  • Recently the application of laser welding technology has been considered to shipbuilding structure. However, when this technology is applied to primer coated steel, good quality weld beads are not easily obtained. Because the primer-coated layer caused the spatter, humping bead and porosity which are main part of the welding defect attributed to the powerful vaporizing pressure of zinc. So we performed experiment with objectives of understanding spatter and porosity formation mechanism and producing sound weld beads in 6mmt primer coated steels by a $CO_2$ CW laser. The effects of welding parameters; defocused distance, welding speed, coated thickness and coated position; were investigated in the bead shape and penetration depth on bead and lap welding. Alternative idea was suggested to suspend the welding defect by giving a reasonable gap clearance for primer coated thickness. The zinc of primer has a boiling point that is lower than melting point of steel. Zinc vapor builds up at the interface between the two sheets and this tends to deteriorate the quality of the weld by ejecting weld material from lap position or leaving porosity. Significant effects of primer coated position was lap side rather than surface. Therefore introducing a small gap clearance in the lap position, the zinc vapor could escape through it and sound weld beads can be acquired. In conclusion, formation and suspension mechanism of the welding defects was suggested by controling the factors.

Implementation of CAM Program for 6-Axis CNC Pipe Coaster (6축 CNC 파이프 코스터 전용 CAM 프로그램 구현)

  • Lho, Tae-Jung;Lee, Wook-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2202-2209
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    • 2009
  • Joint paths are induced mathematically for many kinds of joint pattern between master- and sub-pipes. By compensating them with root gap of welds and kerf width, real cutting paths are determined. Their NC codes are generated, and the paths generated by NC code are verified by a ghost function. A beveling is implemented through tilting a torch in the A- and B-axis direction for 8 sections in the chuck rotation of C-axis. The effective CAM program was developed specially for 6-axis CNC pipe coasters which cut a master or sub- pipe along the cutting path and simultaneously fulfill a beveling process.

Comparison on the Behavior according to Shapes of Tension Web member in gap K-joints in Cold-formed Square Hollow Sections (인장웨브재 형태에 따른 각형강관 갭K형 접합부의 거동 비교)

  • Jeong, Sang Min;Bae, Kyu Woong;Moon, Tae Sup
    • Journal of Korean Society of Steel Construction
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    • v.17 no.5 s.78
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    • pp.561-568
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    • 2005
  • The object of this paper is to determine appropriateness for use of high-strength tensile bar as a tension web member. The gap K-joint of tensile bar types were compared with gap K-joint of square hollow section (SHS) types. For the same width-to-thickness ratio ($2{\gamma}=33.3$ ), tests were performed on four specimens of the SHS type and eight specimens of the tensile bar type. The comparison of capacity with the experimental results showed a capacity of the SHS type joint to be higher than that of the tensile bartype joint for the same brace-to-chord width ratio. Moreover, the capacity of the SHS type joints increased proportionally to the width ratio ${\beta}$), while tensile bar type joints increased as the tension width ratio (${\beta}2$). In failure mode, SHS-type specimens showed local buckling of the compression brace and plastic failure was observed between the tension brace and chord face, and with the tensile bar type specimens there appeared punching shear failure of the chord face at the toe of the connection plate. It is, therefore, concluded that width-to-thickness ratio should be lower than that of the hollow-section type and the relation between tension and compression width ratio should be considered.

Junction of Porous SiC Semiconductor and Ag Alloy (다공질 SiC 반도체와 Ag계 합금의 접합)

  • Pai, Chul-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.576-583
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    • 2018
  • Silicon carbide is considered to be a potentially useful material for high-temperature electronic devices, as its band gap is larger than that of silicon and the p-type and/or n-type conduction can be controlled by impurity doping. Particularly, porous n-type SiC ceramics fabricated from ${\beta}-SiC$ powder have been found to show a high thermoelectric conversion efficiency in the temperature region of $800^{\circ}C$ to $1000^{\circ}C$. For the application of SiC thermoelectric semiconductors, their figure of merit is an essential parameter, and high temperature (above $800^{\circ}C$) electrodes constitute an essential element. Generally, ceramics are not wetted by most conventional braze metals,. but alloying them with reactive additives can change their interfacial chemistries and promote both wetting and bonding. If a liquid is to wet a solid surface, the energy of the liquid-solid interface must be less than that of the solid, in which case there will be a driving force for the liquid to spread over the solid surface and to enter the capillary gaps. Consequently, using Ag with a relatively low melting point, the junction of the porous SiC semiconductor-Ag and/or its alloy-SiC and/or alumina substrate was studied. Ag-20Ti-20Cu filler metal showed promise as the high temperature electrode for SiC semiconductors.