• Title/Summary/Keyword: 용융금속온도

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Effects on extrusion ratio and temperature of shore fiber reinforcd metal matrix composites by rheo-compocating (반용융 가공법에 의한 단섬유 보강 급속복합재료의 강도에 미치는 압출비와 압출온도의 영향)

  • 윤한기;김석호;이상필
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.18-27
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    • 1997
  • Al 6061 alloy reinforced with 10 vol.% ${\delta}-Al_2O_3$ short fiber was fabricated by Rheo-compocasting and squwwze cating. Extrusion processings were performed at temperatures from 40$0^{\circ}C$ to 55$0^{\circ}C$ with various extrusion ratio for curved shape dies. In proportion to the increase of extrusion ratios and temperatures, ultimate tensile strength for extruded materials improved. SEM observation of fractured surfsce was capcble oof accounting for fracture mechanism and bounding state of fiber and matrix.

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Fluidity and Mechanical Properties of Open Cell AZ31 Mg Alloy Foam

  • Yue, Xue-Zheng;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.32 no.3
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    • pp.150-156
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    • 2012
  • 발포금속은 초경량 재료로서 폐기공과 개기공의 두 가지 형태의 구조를 지니고 있으며 폐기공은 내충격성, 흡음성, 단열성의 기능을 지니고 있고, 개기공은 필터, 생체지지대, 촉매재, 열방출재 등으로 사용되고 있다. 개기공발포재는 삼차원 구조모양으로 프리커서를 이용한 압력정밀주조나 기공입자용출법으로 제조하고 있으나 기공의 크기나 셀의 형상, 두께 등을 조절하기에 어려움이 있다. 이를 해결하기 위하여 환경친화적인 펄라이트를 사용하여 목적하는 크기의 그래뉼을 제조한 후, 용융마그네슘합금을 감압주조법으로 주조하여 그래뉼의 크기로 기공율을 조절하고, 주형의 온도와 압력에 따른 유동의 길이를 측정하였다. 그래뉼 직경이 2.3 $mm{\O}$ 일때에 주형의 온도 $300^{\circ}C$ 이상, 압력이 5000 Pa 이상에서 유동길이 6.5 cm 이상을 얻었다.

Study on the characteristics of transition metals for TSSG process of SiC single crystal (SiC 단결정의 TSSG 공정을 위한 전이금속 특성 연구)

  • Lee, Seung-June;Yoo, Yong-Jae;Jeong, Seong-Min;Bae, Si-Young;Lee, Won-Jae;Shin, Yun-Ji
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.32 no.2
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    • pp.55-60
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    • 2022
  • In this study, a heat treatment experiment was conducted to select a new melt composition that can easily control the unintentionally doped nitrogen (N-UID) without degrading the SiC single crystal quality during TSSG process. The experiment was carried out for about 2 hours at a temperature of 1900℃ under Ar atmosphere. The used melt composition is based on either Si-Ti 10 at% or Si-Cr 30 at%, and also Co or Sc transition metals, which are effective for carbon solubility, were added at 3 at%, respectively. After the experiment, the crucible was cross-sectionally cut, and evaluated the Si-C reaction layer on the crucible-melt interface. As a result, with Sc addition, Si-C reaction layers uniformly occurred with a Si-infiltrated layer (~550 ㎛) and a SiC interlayer (~23 ㎛). This result represented that the addition of Sc is an effective transition metal with high carbon solubility and can feed carbon sources into the melt homogeneously. In addition, Sc is well known to have low reactivity energy with nitrogen compared to other transition metals. Therefore, we expect that both growth rate and Nitrogen UID can be controlled by Si-Sc based melt in the TSSG process.

Fire Suppression Performance of a New Automatic Fire Extinguisher with Fusible Metal Detectors (이융성금속 응용 자동감지형소화기의 소화성능 특성에 관한 연구)

  • 박용환
    • Fire Science and Engineering
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    • v.17 no.1
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    • pp.1-7
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    • 2003
  • In general, small buildings and residence housings rely on manual fire extinguishers instead of automatic fire suppression systems, which causes bigger disasters during the absence of human-beings or in the presence of children or the olders. For this reason, simple structured and low-cost automatic fire extinguisher using fusible metal detector was newly developed and patented. In this paper, some field tests were carried out to investigate its fire suppression performance. As a result, reaction time of the detection parts varied from 2 min 19s to 7 min 20s depending upon the room size and installation position. It was suggested that to reduce reaction time within 3 minutes, fusible metals with lower melting point should be adopted and the installation location should be moved to near ceiling instead of below 1.5 m.

Preparation of Magnesium by Fused Salt Electrolysis Using Mono-Polar Cell (Mono-Polar Cell 용융염전해(熔融鹽電解)에 의한 마그네슘 제조)

  • Park, Hyung-Kyu;Kim, Chul-Joo;Yoon, Ho-Sung;Kim, Sung-Don;Eom, Hyoung-Choon
    • Resources Recycling
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    • v.18 no.3
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    • pp.62-68
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    • 2009
  • Continuous operation for 24h was carried out to establish the optimum condition at the magnesium fused salt electrolysis using a self made 150 ampere mono-polar type cell. An electrolyte composition of $MgCl_2$ 25%, NaCl 55%, $CaCl_2$ 19%, $CaF_2$ 1% was electrolyzed with applied voltage 7V, cathode current density $0.7-0.75A/cm^2$, electrode distance 6cm at $720{\sim}740^{\circ}C$ for 24 hours. Changes of applied current, composition of the electrolyte, current efficiency were investigated. Through the experiments, there were not any operating troubles with the self-made electrolytic cell. Purity of the electrolyzed magnesium metal was above 99%, and 89% of current efficiency was achieved. Some basic data for scale-up of the magnesium electrolysis equipment which would be necessary for commercialization were obtained.

Structural Design of 3D Printer Nozzle with Superior Heat Dissipation Characteristics for Deposition of Materials with High Melting Point (고 용융점 소재의 압출적층성형을 위한 우수한 방열특성을 갖는 3차원 프린터 nozzle부 기구설계)

  • Kim, Wan-Chin;Lee, Sang-Wook
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.313-318
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    • 2020
  • Since the engineering plastics having a melting point of higher than 300 degrees have a high mechanical rigidity, chemical resistance, friction and abrasion performance, those are being highlighted as metal replacement materials in various industries. In this study, 3D printer nozzle with excellent heat dissipation characteristics are designed and analytically verified to form engineering plastics with high melting points in 3D printers based on the melt-lamination modeling method. In order to insulate between the heat block heated to a melting point of filament material and the upper part of the nozzle where the filament is transferred, the heat brake part with low thermal conductivity was designed to have two separate parts, and a cooling fin structure is further applied to the heat brake part to lower steady-state temperature by air convection. Optimized structural design on FDM nozzle part reduces the temperature at the heat sink and at the end part of heat brake by 50% and 14% respectively, compared to the conventional BCnozzle structure.

Study on the Analysis of Damage Patterns of Cellular Phone Batteries According to Energy Sources (에너지원에 따른 이동전화기 배터리의 소손패턴 해석에 관한 연구)

  • Choi, Chung-Seog
    • Fire Science and Engineering
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    • v.25 no.6
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    • pp.21-26
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    • 2011
  • The purpose of this paper is to present the damage patterns of cellular phone (SCH_W830) batteries according to energy sources and have them utilized as data for the settlement of disputes between manufactures and consumers. The reliability was secured by maintaining the ambient temperature and humidity at $22{\pm}2^{\circ}C$ and 40~60 %, respectively. The voltage of the battery used for the tests was measured to be 4.18V between positive pole (+) and negative pole (-)(1), and 4.19 V between positive pole (+) and negative pole (-)(2). This study applied the Korean Industrial Standard (KS) to the flammability test of cellular phones due to a general flame applied to them and found that no damage occurred to the built-in battery even though the flame was applied to the cases of cellular phones for 30 seconds. From the results of immersing the cellular phones in the saline solution (NaCl, 0.9 %) for 180 seconds, it was found that there was a trace of carbonization and melting due to the heat caused by leaking current. It can be seen that when the cellular phones were heated for 70 seconds using a microwave oven (MWO), the areas containing the metal holder, recharging connector, antenna, etc., were melted and discolored and that other areas showed no particular problems. That is, while the external carbonization of cellular phones, built-in metals and dielectric materials, and damage and deformation of the battery terminal block, etc., occurred differently depending on the types of energy sources, the voltage showed comparatively constant characteristics. Therefore, it is thought to be possible to attribute the cause of damage to the battery by performing analysis taking into consideration comprehensively the characteristics of the flame spread pattern as well as the melting and deformation of metals.

Residual Liquid Behavior Calculation for Vacuum Distillation of Multi-component Chloride System (다성분 염화물계 진공 증류의 잔류 액체 거동 계산)

  • Park, Byung Heung
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.12 no.3
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    • pp.179-189
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    • 2014
  • Pyroprocessing has been developed for the purpose of resolving the current spent nuclear fuel management issue and enhancing the recycle of valuable resources. An electrolytic reduction of the pyroprocessing is a process to reduce oxides into metals using LiCl as an electrolyte and requires a post-treatment process due to the inclusion of residual salt in porous metal products. A vacuum distillation has been adopted for various molten salt systems and could be applied to the post-treatment process of the electrolytic reduction. The residual salt in the metal products includes LiCl, alkali chlorides, and alkaline earth chlorides. In this paper, vapor pressures of chlorides have been estimated and the composition changes on the residual liquid during the vacuum distillation process have been calculated. A model combining a material balance and vapor-liquid equilibrium relations has been proposed under a constant vapor discharging flow rate and liquid composition changes have been calculated using the vapor pressures with respect to a dimensionless time. The behaviors have been compared with temperature and molten salt composition changes to simulate the process condition variation. The distillation of the residual salt has been dominated by LiCl which is the main component of the salt and CsCl of which vapor pressure is higher than that of LiCl would be readily removed. RbCl exhibits similar vapor pressure with LiCl and maintains its composition. However, $SrCl_2$ and $BaCl_2$ of which vapor pressures are much lower than that of LiCl are concentrated with time and expected to be possibly precipitated during the distillation when the initial compositions are increased.

Development of Casting Furnace for Directional Solidification Ingot (잉곳의 방향성 응고를 위한 주조 로 개발)

  • Ju, Jin-Young;Lee, Seung-Jun;Baek, Ha-Ni;Oh, Hun;Cho, Hyun-Seob;Lee, Choong-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.808-816
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    • 2012
  • This paper is the study for the directional solidification of the ingot through the thermal analysis simulation and structural change of casting furnace. With the results of thermal analysis simulation, the silicon as a whole has reached the melting temperature as the retention time 80 min. The best cooling conditions showed at the upper cooling temperature $1,400^{\circ}C$ and cooling time 60min. The fabricated wafers showed the superior etching result at the grain boundary than that of existing commercial wafers. The FTIR measurements of oxygen and carbon impurities were not in the critical value for solar conversion efficiency. The NAA analysis of metal impurities were also detected the total number of 18 different metals, but the concentration distribution showed no significant positional deviations in the same position from the top to the bottom.

Microstructural refinement of hypereutectic Al-Si alloys for semi-solid state processing (반고상 성형을 위한 과공정 Al-Si 합금의 조직 미세화)

  • 김인준;김도향
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.94-97
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    • 1997
  • 금속을 반고상 상태에서 성형하기 위하여 미세조직학적 거동을 밝히기 위해, 본 연 구에서는 높은 비강도, 내마모성을 가진 과공정 Al-Si 합금을 반응고 가공하였을 때의 미세 조직과 상온 가공 후 반고상 온도로 일정시간 유지하였을 때의 미세조직을 관찰하였다. 일 반주조시의 개량 원소 P과 Sr을 첨가하였으며 쐐기형 주조재, 압연재, Si 입자강화 Alrl 복 합재료를 반고상 상태로 가열한 미세조직을 관찰하여 초정 Si입자의 형상 변화를 관찰하였 다. 반응고 교반시 초기에는 P과 Sr의 첨가에 의해 초정 Si입자가 미세화 되었으나 교반이 지속되어 가면서 이러한 경향은 감소하였으며 구상에 가까운 형태로 변화 하였는데, 이는 교반이 지속되면서 첨가 원소의 효과보다 교반 자체의 미세조직 변화 기구에의 의존도가 높 아지기 때문인 것으로 사료된다. 냉각속도를 달리한 쐐기 형상에서의 금형에서 주조된 미세 조직을 관찰한 결과 냉각속도가 느릴 때에만 첨가원소의 영향이 나타났으며, 반고상 온도 유지 후 초정 크기에는 큰 변화가 없었으나 $\alpha$-halo가 형성되고 미세한 Si입자가 생성되었 다. 이는 입자 크기의 성장에 따른 주위의 농도구배로 인해 생성된 것으로 사료된다. 압연시 첨가원소는 핵생성과 재결정을 촉진시켜 초정 Si의 크기를 크게 감소시켰다. 반용융 처리시 초정 Si입자는 약간 성장하였으며, $\alpha$-halo도 생성되었다. 압출한 시료를 반용융 처리한 경 우 Si입자의 형상 변화는 거의 없었으며, Si입자에 형성되어 있던 산화막이 기지와 초정 Si 압자간의 확산장벽으로 작용하여 $\alpha$-halo가 거의 생성되지 않았다. 반응고 교반시 미세조직 변화 기구로는 취성파괴, 합체, 마모를 제안하였으며, 각 공정에서의 초정 Si결정의 크기를 비교하였을 때 45$\mu\textrm{m}$ 이하의 분말을 섞어 압출하였을 때 가장 작은 초정 Si입자 크기를 얻음 을 볼 수 있었다.

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