• 제목/요약/키워드: 용사법

검색결과 134건 처리시간 0.053초

캐비테이션 실험을 이용한 용사코팅 층의 전기화학적 복합손상 평가 (Evaluation on electrochemical hybrid damage of arc thermal sprayed layer by cavitation experiment)

  • 박일초;김성종
    • 한국표면공학회:학술대회논문집
    • /
    • 한국표면공학회 2015년도 추계학술대회 논문집
    • /
    • pp.319-319
    • /
    • 2015
  • 본 연구에서는 강재의 부식 방지를 목적으로 기존의 도장 방식법에 비해 내식성 및 내구성을 향상시키기 위해 아크 용사코팅법을 적용하였다. 실험은 실제 환경을 고려하여 캐비테이션 환경 하에서 다양한 전기화학적 실험을 동시에 병행하여 캐비테이션-부식 복합손상 거동을 분석하고자 하였다.

  • PDF

용사법에 의해 제조된 Al/SiC 복합재료의 마모거동 (2) - 작용하중의 영향 - (Wear Behavior of Al/SiC Composites Fabricated by Thermal Spray Process (2) - Effect of Applied Load on Wear Behavior -)

  • 이광진;김균택;김영식
    • Tribology and Lubricants
    • /
    • 제29권5호
    • /
    • pp.298-303
    • /
    • 2013
  • In this work, the effect of applied load on the wear behavior of Al/SiC composites was studied. Al/SiC composites were fabricated following the thermal spray process. Dry sliding wear tests were performed on these composites under four different applied loads, i.e., 5, 10, 15, and 20 N. The wear behaviors of the composites under these applied loads were investigated using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Under applied loads of up to 15 N, the wear rates of Al/SiC composites decreased with an increase in the applied load because of the formation of an adhesion layer on the worn surface. However in the case of an applied load of 20 N, the wear rate was significantly high because the formation and fracture of the adhesion layer were repeated continuously. These results show that the wear behaviors of the tested composites are significantly influenced owing to the applied loads.

용사법에 의해 제조된 $Al/Al_2O_3$ 복합재료의 상대재에 따른 마모특성 (Wear Properties of Thermal Sprayed Al-based Metal Matrix Composites Against Different Counterparts)

  • 김균택;김영식
    • 동력기계공학회지
    • /
    • 제12권3호
    • /
    • pp.60-65
    • /
    • 2008
  • This study aims at investigating the wear properties of thermally sprayed $Al/Al_2O_3$ metal matrix composite(MMC) coating against different counterparts. $Al/Al_2O_3$ MMC coatings were fabricated using a flame spray system on an Al 6061 substrate. Dry sliding wear tests were performed using the sliding speeds of 0.2m/s and the applied loads of 1 and 2 N. AISI 52100, $Al_2O_3$, $Si_3N_4\;and\;ZrO_2$ balls(diameter: 8mm) were used as counterpart materials. Wear properties of $Al/Al_2O_3$ MMC coatings were analyzed using a scanning electron microscope(SEM) and energy dispersive X-ray spectroscopy (EDX). It was revealed that wear properties of $Al/Al_2O_3$ composite coatings were much influenced by counterpart materials. In the case of AISI 52100 used as counterparts, the wear rate of composites coating layer increased according to the increase of the applied load. On the contrary, in the case of ceramics used as counterparts, the wear rate of composites coating layer decreased according to the increase of the applied load.

  • PDF

용사법에 의해 제조된 Al/SiC 복합재료의 마모거동 (1) - 미끄럼 속도의 영향 - (Wear Behavior of Al/SiC Composites Fabricated by Thermal Spray Process (1) - Effect of Sliding Speed on Wear Behavior -)

  • 이광진;김균택;김영식
    • Tribology and Lubricants
    • /
    • 제27권6호
    • /
    • pp.351-355
    • /
    • 2011
  • Al/SiC composites were fabricated by thermal spray process, and the dry sliding wear tests were performed using the various sliding speed of 10, 30, 60 and 90 RPM through 1000 cycles. The applied load was 10 N and radius of wear track was 15 mm. Wear tracks on the Al/SiC composites were investigated using scanning electron microscope(SEM) and energy dispersive X-ray spectroscopy (EDS). In the case of sliding speed of 10 RPM, adhesive wear behavior caused by plastic deformation of composits surface was observed. In the cases of sliding speed of 30, 60, 90 RPM, abrasive wear behavior on the adhered layer formed by debris were observed. Through this study, it was found that the wear behavior of Al/SiC composites was mainly influenced by the sliding speed.

실험계획법에 의한 니켈기 경질 용사코팅의 최적 공정 설계 (Process Optimization for Thermal-sprayed Ni-based Hard Coating by Design of Experiments)

  • 김균택;김영식
    • 동력기계공학회지
    • /
    • 제13권5호
    • /
    • pp.89-94
    • /
    • 2009
  • In this work, the optimal process has been designed by $L_9(3^4)$ orthogonal array and analysis of variance(ANOVA) for thermal-sprayed Ni-based hard coating. Ni-based hard coatings were fabricated by flame spray process on steel substrate. Then, the hardness test and observation of microstructure of the coatings were performed. The results of hardness test were analyzed by ANOVA. The ANOVA results demonstrated that the acetylene gas flow had the greatest effect on hardness of the coatings. The oxygen gas flow was found to have a neglecting effect. From these results, the optimal combination of the flame spray parameters could be predicted. The calculated hardness of the coatings by ANOVA was found to lie close to that of confirmation experimental result. Thus, it was considered that design of experiments design using orthogonal array and ANOVA was useful to determine optimal process of thermal-sprayed Ni-based hard coating.

  • PDF

용사 도막의 내식성에 관한 전기화학적 평가 (An Electrochemical Evaluation on the Corrosion Property of Metallizing Film)

  • 문경만;신중하;이명훈;이성렬;김윤해
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제34권5호
    • /
    • pp.670-677
    • /
    • 2010
  • 가혹한 부식환경 하에 사용되어 지고 있는 다양한 강구조물에 대해서 많은 표면방식법이 있다. 그 중의 한방법인 용사는 다양한 강구조물의 표면방식을 위하여 비교적 최근에 개발된 유용한 방식법이다. 그러나 용사피막도 환경오염의 가속화에 따라 점차 더욱 좋은 내식성을 필요로 하고 있다. 본 연구에서는 아아크 용사에 의해서 도막두께 $200{\mu}m$의 피막을 만들었으며, 피막의 종류는 순 아연,순 알류미늄, 합금피막(Al:Zn=85:15) 및 (Al:Zn=95:5)의 합금피막이었다. 그리고 이들 피막의 내식성을 해수용액에서 전기화학적인 방법으로 고찰 하였다. 순 알류미늄 피막은 다른 피막에 비해서 비교적 상당히 좋은 내식성을 보였다. 그리고 합금피막도 역시 순 아연피막에 비해서 좋은 내식성을 보였다. 특히 순 알류미늄 피막은 갈바륨 용사라고 알려진 합금피막(Al:Zn=85:15)보다 해수용액에서 내식성이 상대적으로 좋았음이 관찰되었다. 순 아연의 부식된 표면양상은 입게부식의 형태를 나타내었으나 순 알류미늄과 합금피막은 균일부식의 형태를 나타내었다.