• Title/Summary/Keyword: 용강

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Influence of Charging Condition of Al-dross on Maximum Concentration of Al in Molten Steel : Fundamental study for improvement of chemical energy in EAF process (용강 중 Al 최대 농도에 대한 Al 드로스 장입 조건의 영향: 전기로 공정 내 화학 에너지 향상을 위한 기반 연구)

  • Kim, Gyu-Wan;Kim, Sun-Joong
    • Resources Recycling
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    • v.28 no.4
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    • pp.44-50
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    • 2019
  • In the electric arc furnace process, the chemical energy such as the heat of oxidation reaction and the heat of carbon combustion etc. is consumed as 30% of the total input energy. In order to reduce $CO_2$ emission in EAF, it is necessary to decrease the use of electric power energy during scrap melting stage and increase the use of chemical energy. In general, when the carbon materials is individually charged into the molten steel, the carbon materials floated to the slag layer due to low density before it is dissolved in molten steel. When the concentration of carbon in the molten steel is high, the combustion energy of carbon by oxygen injection can lower the electric power energy and improve the chemical energy consumption. Therefore, an efficient charging methods of carbon material is required to increase the efficiency of carbon combustion heat. On the other hand, Al-dross, which is known as a by-product after Al smelting, includes over 25 mass% of metallic Al, and the oxidation heats of Al is lager than that of carbon. However, the recycling ratio fo Al-dross was very low and is almost landfilled. In order to effectively utilize the heats of oxidation of Al in Al-dross, it is necessary to study the application of Al-dross in the steel process. In this study, the dissolution efficiency of carbon and aluminum in molten steel was investigated by varying the reaction temperature and the mixing ratios of coke and Al-dross.

Fuzzy-PI controller for molten steel level of continuous casting process (연속 주조의 용강 높이 제어를 위한 퍼지-PI 제어기)

  • Joo, Moon-G.;Kim, Do-E.;Kim, Ho-K.;Kim, Jong-M.
    • Journal of the Korean Institute of Intelligent Systems
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    • v.18 no.4
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    • pp.488-493
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    • 2008
  • A mathematical model of molten steel level for continuous casting process is presented, where the molten steel level, input and output flow in the mold, the relation between stopper position and input flow etc. are considered. The mathematical model is implemented and simulated by using MATLAB. Comparing the result of molten steel level from the simulator with that of real plant, the performance of the model is shown to be reasonable. By using this simulator, it is shown that PI controller with variable P gain, adjusted by fuzzy logic system, has better control result than conventional PI controller.

Corrosion mechanism of zirconia/graphite SEN by molten steel and slag (용강 및 슬래그에 의한 지르코니아/흑연계 침지노즐의 침식기구)

  • Sunwoo, Sik;Kim, Hwan;Lee, Jong-Kook
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.3
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    • pp.226-232
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    • 2000
  • Corrosion mechanisms by molten steel and slag were investigated in the zirconia/graphite composite as a material of submerged entry nozzle (SEN) using for producing high quality steel. Most of corrosions were started by the dissolution of zirconia particles into molten steel and oxidation of graphite, but subsequently three modes of corrosion were observed. Firstly, the penetration of slag into zirconia matrix was induced to the diffusion of stabilizing agent outward cubic zirconia grains, and the destabilization of cubic to fine monoclinic zirconia particles, which is enhanced to the decomposition and dissolution of them into slag. Secondly, molten slag penetrates into large cubic zirconia particles along grain boundary and decomposed them to fine cubic grains, which is also enhanced to the dissolution of zirconia grains into slag. Lastly, reaction between carbon and cubic zirconia was formed porous ZrC and enhanced the dissolution of it into slag.

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A study on the slag-thickness measuring system for steel making foundaries by using a resistivity detector. (저항센서를 이용한 제강용 슬래그 두께측정 방안 연구)

  • Kim, Chan-Wook;Im, Jong-In
    • Journal of Sensor Science and Technology
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    • v.9 no.2
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    • pp.141-145
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    • 2000
  • In order to measure the thickness of the slag layer on the molten metal in the melting vessels for steel making foundaries, we manufactured the slag-thickness measuring system consisting of the probe and its driving system, which is based on the principle of detecting the change in the electrical resistivity. Experimental results show that there is a very wide difference of the electrical resistivity by the order of about $10^3$ between the molten metal and the hot slag and, hence, the air/slag and slag/molten metal interface can be exactly detected with the use of the probe which can be moved toward the melt. Therefore, it can be concluded that the proposed scheme of the slag measurement system in this study is Proven to be excellent in its efficiency and accuracy.

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Corrosion Behavior of Dolomite Clinkers by Molten Steel (용강에 의한 돌로마이트 클링커의 침식거동)

  • 박재원;홍기곤
    • Journal of the Korean Ceramic Society
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    • v.35 no.12
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    • pp.1301-1307
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    • 1998
  • For dolomite clinkers used as stamp materials the corrosion behavior of those by molten steel was investigated in therange of temperatures between 1550$^{\circ}C$ and 1600$^{\circ}C$ IN hot face the dicalciumferrite of magnesioferrite and dicalciumferrite formed within dolomite clinkers was preferentially dissolved into molten steel and the protective layer of magnesioferrite was formed. For dolomite clinker without Fe2O3 magnesioferrite maintained the skeleton of MgO while the skeleton of CaO disappered bythe formation of dicalciumferrite and it existed as grain boundary phases of magnesioferrite. For dolomite clinker with Fe2O3 was diffused into hot face by the decomposition of dicalciumferrite. With increasing temperature of molten steel the formation depth of dicalciumferrite was increased and the magnesioferrite layer in hot face was decreased for dolomite clinker without Fe2O3 while the layer thickness and grain sizes of magnesioferrite in hot face was decreased for dolomite clinker without Fe2O3 while the layer thickness an grain sizes of magnesioferrite in hot face was increased due to the increment of the decomposition reaction of dicalciumferrite for dolomite clinker with Fe2O3.

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