• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2010.11a
• /
• pp.613-614
• /
• 2010

• Journal of the Korean Society for Precision Engineering
• /
• v.23 no.9 s.186
• /
• pp.134-141
• /
• 2006

Surface deflections have a great effect on the external appearance of automobiles. Usually, they are occurred on large flat panels containing sudden shape changes and of very small size about $\pm$30$\sim$300$\mu$m. Since the current numerical method is not sufficient for predicting these defects, the correction of these defects still depends on trial and error, which requires a great deal of time and expense. Consequently, developing the numerical method to predict and prevent these defects is very important far improving cosmetic surface qualities. In this study, an evaluation system that can analyze surface deflections using numerical simulation and a visualization system are reported. To calculate the surface deflections numerically, robust algorithms and simulation methodologies are suggested and to visualize them quantitatively, the curvature variation algorithm is proposed. To verify the developed systems, the experimental die of the handle portion of exterior door is analyzed. The results showed that the experimental and simulational visualization are in good agreement. Compensation methods to correct the surface deflections are also tested. The evaluation system proposed in this paper could be used to predict and minimize the occurrence of surface deflections in die manufacturing.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.15 no.6
• /
• pp.1-7
• /
• 2006

This paper presents the study in the development of optimal working method for an outer-hull preprocessing robot using a quaternion. The out-hull preprocessing robot consists of feathering and cleaning parts. This robot should be controlled correctly for feathering work because it is to be worked on a curved plate that can result in the errors of orientation. In this paper, we propose a control algorithm between given two orientations of the out-hull preprocessing robot by using a quaternion with spherical linear interpolation. The proposed control algorithm is shown to be effective in terms of motor angles and torques when compared to a conventional Euler angle interpolation, by using both $MATLAB^{\circledR}$ and $VisualNastran4D^{\circledR}$.

• Proceedings of the KWS Conference
• /
• 2009.11a
• /
• pp.15-15
• /
• 2009

최근 컨테이너선은 점차 대형화되고 있으며, 이에 따라 선체의 외판 상부의 철판 두께도 최대 80mm 까지 설계되고 있다. 블록 외판의 수직 맞대기 용접의 경우 고능률 용접기법인 Electro Gas Weldig(이하 EGW)이 적용되고 있으나, 극 후판의 경우, 기존의 한 개의 전극만으로는 적용 가능한 두께 범위의 한계가 있어 수직 맞대기 용접의 용접생산을 향상시키기 위해 2개의 전극을 사용하는 탄뎀 EGW 기법에 의한 시공법이 고려되었다. 탄뎀 EGW 기법의 시공법에 관한 보고서는 국내외에서 많이 발표되어져 왔다. 하지만 실선 적용에 있어 두께 80mm, 길이 2M 이상의 철판을 안정적으로 용접하기 위한 장애요소는 용접 중 적절한 슬래그의 배출 조절이다. 두개의 용접 와이어를 동시에 공급할 때 발생하는 슬래그를 균형있게 배출하지 못하는 경우 용융, 금속 상부에 적층되는 슬래그의 양이 증가하게 되고, 아크는 불안해져서 전극팁에의 슬래그 부착, 전극 팁의 발열 등에 의한 요인들이 송급을 불안하게 하여 연속 용접이 어려워진다. 본 연구에서는 탄뎀 EGW 기법을 실제로 현업에 적용하기 위해서는 안정적인 슬래그 배출에 착안하여 동당금의 형상에 따라 슬래그의 배출 성능을 확인하고 형상별 전류, 전압 파형을 측정하고, 파형 결과에 따라 아크 안정성을 평가함으로서 탄뎀 EGW 용접기법에 적정한 동당금을 설계한 결과를 소개하고자 하였다.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.17 no.6
• /
• pp.1389-1403
• /
• 1993

A procedure has be developed to optimize the product's tipping position in designing a die face for manufacturing automobile outer panels. Two design requirements are considered in optimizing the tipping position. One is to satisfy that all the points on the product should have a uniform distribution of drawing depths. The other is to guarantee that the user-specified area on the product should first contact with the binder wrap. The problem to satisfy the design requirements described above is analogous to the flatness calculation problem in the area of metrology if some constraints can be imposed. Thus the problem can be solved by the simulated annealing method, which is one of the optimization methods. The developed procedure was tested with the real die face design problem and the usefulness was verified by the diagram of the drawing depth.

• Journal of the Society of Naval Architects of Korea
• /
• v.53 no.1
• /
• pp.69-75
• /
• 2016

Fabrication of the hull plate demands a lot of man-hour and a high degree of technology. In recent years, commercial shipping orders have been fallen because of intensifying competition with low price of order and labor cost. In order to solve this problem, a countermeasure such as a cost reduction is required. In this study, we are dealing with the method of supplying the forming information of the hull to the production site. We reviewed studies of hull forming that have been proposed so far to develop a method for providing hull forming information. On the basis of given production plans from the production site of shipyard, we discuss how to convert shell plate to production plan. Then, we will discuss the efficiency of the distribution method through the network about the method of hull forming. Thus, we have modified the distribution method which was proposed before. Finally, we will introduce the enhanced method for providing fabrication information of the hull plate to the small and medium-sized shipyards.

• Journal of the Society of Naval Architects of Korea
• /
• v.36 no.4
• /
• pp.128-136
• /
• 1999

This paper suggests a new object-oriented methodology, ESBD(Evolutionary Simulation Based Design), for the development of an automated manufacturing system in shipbuilding. The target system, AHMS(Automated Hull-piece Manufacturing System), is a virtualized and distributed system controlling the manufacturing processes of storing, surface-pretreatment, cutting, 1st and 2nd curvature generation of material plates. The control and product-flow simulation is applied for the real-time product monitoring and product data management(PDM). The prototype system of AHMS also outlines the layout of the new automated factory.

• Journal of the Society of Naval Architects of Korea
• /
• v.48 no.6
• /
• pp.509-515
• /
• 2011

The radar cross section (RCS) of warships is a crucial design factor to improve the survivability in terms of not only low observablity of the platform but also efficiency of on-board sensors and jamming devices against enemy threat. In design stage, numerical models are generated in order to quantitatively assess RCS, of which hull surfaces are modeled with the finite number of the flat plate. However, in practice, hull surfaces are permanently deformed by various kinds of loads such as winds and ocean waves faced during operations. In this paper, the effect of these shell plate deformation to RCS is numerically investigated. For this purpose, RCS calculations are carried out for various kinds of numerical models, such as single plates, dihedrals, large-sized undulate plates, and virtual warships, with some extent of permanent deformation. The results are compared with those of corresponding models without permanent deformation. It is concluded that the permanent deformation of hull surface highly influences RCS characteristics of warships, therefore they should be considered in the RCS analysis.

• Journal of Ocean Engineering and Technology
• /
• v.26 no.2
• /
• pp.79-84
• /
• 2012

This study aimed to analyze the nonlinear buckling of ring-stiffened circular cylinders under uniform external pressure, e.g. hydrostatic pressure, considering material nonlinearity and initial imperfection. In the present study, we analyzed the collapse pressure of pressure vessels using ANSYS Workbench, which is a framework of finite element methods. First, linear buckling analysis is performed to find collapse modes of the model. Second, scaling the first mode shape with small factor, geometric model is pre-deformed. And then, by analyzing the nonlinear buckling of the pre-deformed shape, the collapse pressure is estimated. To verify the validity of the analyses, we compared the results with Ross' experimental results. Finally, we applied it to ring-stiffened circular cylindrical shell of the pressure hull of a small submarine.

• Journal of the Society of Naval Architects of Korea
• /
• v.56 no.1
• /
• pp.66-74
• /
• 2019

In the field of shipbuilding design, the use of 3D CAD is becoming commonplace, and most of the large shipyards are conducting 3D design. However at the production site, workers are still working on 2D drawings rather than 3D models. This tendency is even worse in small-scale shipyards and block manufacturing shops. Particularly, in a manufacturing shop that is engaged in the outsourcing of blocks, it may not be possible to provide 3D model. However, the demand for 3D models in the production field is steadily increasing. Therefore, it would be helpful if 3D model could be generated from a 2D drawing. In this paper, we propose a method to extract template and unfolded surface shape information from shell template offset drawing using computer vision technology. Also a 3D surface model was reconstructed and visualized from the extracted information. The result of this study is thought to be helpful in the work environment where 3D model information can not be obtained.