• 기계와재료
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• v.22 no.1
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• pp.54-64
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• 2010

공작기계의 고속화, 다축화, 복잡화에 따른 열변형 오차가 공작기계에서 발생하는 오차의 대부분을 차지하고 있다. 이러한 열변형 오차를 최소화 하기 위해 공작기계의 발열부에 차가운 오일을 공급하여 냉각함으로써, 열변형을 제거하는 장치가 오일쿨러이다. 오일쿨러는 제어 방법에 따라 On-off, 가스 바이패스, 인버터 방식 등이 사용된다. 초정밀 공작기계에는 주로 가스 바이패스 및 인버터 방식이 사용되는데, 인버터 방식의 경우 고가(高價)인 관계로 주로 옵션 형태로 사용된다. 가스 바이패스 방식 오일쿨러는 인버터 방식에 비해 가격이 저렴하고 구조가 간다하며 정밀한 온도제어를 할 수 있지만 부하가 낮은 경우 구조적인 한계로 인해 온도제어 불안정을 발생시킨다. 본 연구에서는 기존 바이패스 방식 오일쿨러에서 나타나는 문제점을 해결하고 보다 정밀한 온도제어를 위해 2개의 전자밸브를 갖는 듀얼 밸브 방식 오일쿨러 시스템을 개발하였다. 개발된 듀얼 밸브 오일쿨러 시스템의 성능검증을 위해 정격운전, DIN 8602 규격, ISO/DIS 230-3 운전모드에서 성능을 비교/분석하였다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.6
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• pp.687-692
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• 2016

When turbochargers are applied to engines, the temperature of the engine becomes high, making the cooling of pistons very important. To solve this problem, an oil jet is used. The oil jet provides oil to the underside of piston for cooling. When an oil jet is used, oil pump size-up and oil cooler are needed because of the increased oil flow rate and higher oil temperature. On the other hand, these increase the friction torque of the engine. This study examined how much the friction torque of an engine increases by an oil jet, oil cooler, and oil pump size-up. In addition, the proportions of the friction torque of the engine increased by each part were measured by changing the engine assembly condition. At low speed, the oil pump and oil cooler had a larger effect on the friction torque than the other factors. At high speed, oil cooler had a larger effect than the other factors.

• Journal of the Institute of Convergence Signal Processing
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• v.14 no.2
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• pp.130-135
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• 2013

Recently, the needs of system performances such as working speed and processing accuracy in machine tools have been increased. Especially, the working speed increment generates harmful heat at both moving part of the machine tools and handicrafts. The heat is a main drawback to progress accuracy of the processing. Hence, a oil cooler to control temperature is inevitable for the machine tools. In general, two representative control schemes, hot-gas bypass and variable speed control of a compressor, have been adopted in the oil cooler system. In this paper, the compressor's speed are controlled to keep reference value of temperature at oil outlet. The precision processing of a machine tool is required for an oil cooler guaranteeing ${\pm}0.1^{\circ}C$ temperature control. But the oil cooler with precision temperature control is expensive. Therefore in this paper, instead of a on/off(relay) control method, a PID and phase angle electric power control method is proposed for the precision control of an oil cooler. The proposed controller is implemented and tested at the temperature of $23^{\circ}C$, $24^{\circ}C$ and $25^{\circ}C$.

• Proceedings of the KIPE Conference
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• 2016.11a
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• pp.113-114
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• 2016

본 논문에서는 오일 쿨러용 컴프레셔의 속도 맥동에 의한 영향을 분석하고 이를 저감하기 위한 알고리즘을 제안한다. 일반적으로 공작기계의 공작물 가공부위에서 발생하는 열 변형 오차를 줄이기 위해 오일 쿨러용 컴프레셔가 사용된다. 하지만 싱글 로터리 구조의 컴프레셔에서 발생하는 기계적인 진동은 배관의 피로파괴와 소음을 야기하므로 반드시 저감시켜야 한다. 따라서 본 논문에서는 싱글 로터리 컴프레셔의 운전 시 발생하는 속도 맥동의 영향을 최소화할 수 있는 실시간 보상기법을 제안한다. 제안된 기법은 특정 맥동 성분을 저감할 수 있는 비례공진제어기를 적용하여 속도 맥동의 주파수 성분을 검출하여 이를 최소화 하는 방향으로 보상신호를 주입하는 방식이다. 시뮬레이션과 실험을 통해 제안하는 기법의 효용성을 검증한다.

• Journal of the Korean Applied Science and Technology
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• v.37 no.1
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• pp.83-90
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• 2020

Plate heat exchangers(PHE) have been commercialized since the 1920s. Since then, although the basic concept of PHEs has changed little, its design and construction have progressed significantly to accommodate higher temperatures, higher pressures, and large heat exchanging capacities. The development trend of PHEs is consistent with heat plate developments with better thermal efficiency, lower pressure drop, and good flow distribution. The purpose of this paper is to introduce the main development processes of a plate cooler for medium-speed engine lubricant oil cooling in vessels which is in line with the development trend of PHEs and to provide its thermal performance data that were found out during experimental tests. The plate cooler in this study cannot measure the wall temperatures directly due to its structural characteristics, so the heat transfer coefficients were calculated using the modified Wilson Plot method. The water-to-water tests were first conducted experimentally to figure out the characteristics of heat transfer coefficients and pressure drops on the water side and then the water-to-oil tests followed to obtain the heat transfer coefficients on the oil side. The test results showed that heat transfer coefficients and pressure drops on both water and oil side increased with flow rates, and it was also found that all the development targets of the plate cooler in this study were achieved successfully.

• Journal of the Institute of Convergence Signal Processing
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• v.14 no.3
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• pp.205-211
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• 2013

Recently, the needs of system performances such as working speed and processing accuracy in machine tools have been increased. Especially, the working speed increment generates harmful heat at both moving part of the machine tools and handicrafts. The heat is a main drawback to progress accuracy of the processing. Hence, a oil cooler to control temperature is inevitable for the machine tools. In general, two representative control schemes, hot-gas bypass and variable speed control of a compressor, have been adopted in the oil cooler system. This paper deals with design and implementation method of fuzzy controller for obtaining precise temperature characteristic of HB oil cooler system in machine tools. The opening angle of an electronic expansion valve are controlled to keep reference value and room temperature of temperature at oil outlet. Especially, the fuzzy controller is added to suppress temperature fluctuation under abrupt disturbances. Through some experiments, the suggested method can control the target temperature within steady state error of ${\pm}0.22^{\circ}C$.

• Proceedings of the KAIS Fall Conference
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• 2010.11b
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• pp.944-946
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• 2010

열교환기는 공조 및 기타 산업현장에서 많은 수요가 창출되고 있는데 본 논문에서는 3차원 수치해석을 이용하여 수송기계의 오일쿨러나 연료쿨러에 쓰이는 전형적인 열교환기에 대한 방열 성능을 해석하였다. 열교환기의 핀 타입 중 wavy 및 louver에 대하여 열교환기 성능 실험 데이터를 이용하는 3차원 열교환기 모델을 완성하고 통과 풍량에 따른 열교환량을 예측하였다. 이는 열교환기를 통과하는 풍속이 균일하지 않을 때 열교환량을 예측할 수 있어 설계 정확성 향상에 기여할 수 있다.

• Journal of Advanced Marine Engineering and Technology
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• v.22 no.6
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• pp.771-781
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• 1998

A highly compact and thermally efficient water cooled oil cooler for automotive use without offset strip fin and casing is developed in this study. The study result has shown that eliminating the fin and casing in the oil cooler the manufacturing process and cost and can be simplified and reduced greatly without sacrificing the thermal capacity. The oil cooler developed in the study uses the dimply type heat transfer core element design instead of offset strip fin and eliminates the outer casing for coolant water flow by applying specially made parallel loop flow design. In the study the thermal design program for the present oil cooler also was developed and validated experimentally.

• Proceedings of the KSME Conference
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• 2008.11b
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• pp.2328-2333
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• 2008

The experimental study was carried out to evaluate the heat transfer performance on the shell side of shell-and-plate finned tube heat exchanger with three different tube numbers(9, 13 and 19). Oil flowing on the shell side was cooled by cold water flowing inside the tubes. A shell-and-tube heat exchanger of an oil cooler consisted of one shell pass and two tube passes with the inner tube diameter of 8.82 mm and the tube length of 575 mm. Mass flow rate was varied from 1.2 to $6.0\;m^3/h$ for oil and from 0.6 to $3.0\;m^3/h$ for cold water, respectively. From the experiment of shell-and-plate finned tube heat exchanger, the shell side heat transfer coefficient of heat exchanger with 9 tubes was compared with that of 13 and 19 tubes. It was found that the heat exchanger with 9 plate finned tubes showed more performance of heat transfer than that of 13 and 19 tubes.

• Journal of Power System Engineering
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• v.14 no.6
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• pp.89-95
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• 2010

This paper deals with design method of proportional-integral(PI) and feedforward controller for obtaining precise temperature and high energy efficiency of oil cooler system in machine tools. The compressor's speed and opening angle of an electronic expansion valve are controlled to keep reference value of temperature at oil outlet and superheat of an evaporator. Especially, the feedforward controller is added to suppress temperature fluctuation under abrupt disturbances. Through some experiments, the suggested method can control the target temperature within steady state error of ${\pm}0.l^{\circ}C$ and maximum overshoot $0.2^{\circ}C$ under abrupt disturbances.