• Title/Summary/Keyword: 열융착

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Optimization Analysis between Processing Parameters and Physical Properties of Geocomposites (지오컴포지트의 공정인자와 물성의 최적화 분석)

  • Jeon, Han-Yong;Kim, Joo-Yong
    • Journal of the Korean Geosynthetics Society
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    • v.6 no.1
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    • pp.39-43
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    • 2007
  • Geocomposites of needle punched and spunbonded nonwovens having the reinforcement and drainage functions were manufactured by use of thermal bonding method. The physical properties (e.g. tensile, tear and bursting strength, permittivity) of these multi-layered nonwovens were dependent on the processing parameters of temperatures, pressures, bonding periods etc. - in manufacturing by use of thermal bonding method. Therefore, it is very meaningful to optimize the processing parameters and physical properties of the geocomposites by thermal bonding method. In this study, an algorithm has been developed to optimize the process of the geocomposites using an artificial neural network (ANN). Geocomposites were employed to examine the effects of manufacturing methods on the analysis results and the neural network simulations have been applied to predict the changes of the nonwovens performances by varying the processing parameters.

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A Study on the Manufacture and Properties of High Strength and High Modulus Nonwoven Fabric from Staple Fibers (단섬유를 이용한 고강도.고강성 부직포의 제조와 물성에 관한 연구)

  • 박태영
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.337-340
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    • 2002
  • 부직포의 제조공정은 기본적으로 웹성형공정과 웹결합공정으로 구성되어 있다. 웹성형공정에는 단섬유를 중심으로 건식법과 습식법 및 장섬유를 중심으로 스펀본드법[1]이 있다. 웹결합공정에는 니들펀칭과 접착제, 열응착, 스펀레이스 및 스티치공정 등 여러공정법이 응용되고 있다. 이러한 공정의 선택은 개발목표로 하는 최종제품의 특성과 용도에 의해 결정된다. 일반적으로 동일중량을 기준에서 볼 때, 고강도 고강제조공정상 경량제품에는 주로 열융착방법을 선택하며 중량제품에는 니들펀칭공정을 사용하고 있으며 그 한계는 웹결합공정 특성상 약 150g/$m^2$ 내외이다. (중략)

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Bonding Method and Packaging of High Temperature RFID Tag (고온용 RFID 태그 패키징 및 접합 방법)

  • Choi, Eun-Jung;Yoo, Dea-Won;Byun, Jong-Hun;Ju, Dae-Keun;Sung, Bong-Gun;Cho, Byung-Lok
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.35 no.1B
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    • pp.62-67
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    • 2010
  • Our research group has investigated that RFID tag packaging development and RFID tag flip chip bonding method influences on the industry-environmental customized RFID tag development that has applications to various industry environmental conditions. RFID tag flip chip bonding is consisting with wire bonding, ultrasonic bonding, heat plate bonding, and laser bonding and those methods are also depending on the different RFID tag development. Our research data shows that, among the various industrial environments such as an extremely high temperature, cryogenic, high-humidity, flexible, high-durable, development of RFID tag in an extremely high temperature is inappropriate for laser bonding method, converting of heat energy as absorbing light energy or heat plate bonding method of straight heat transferring manner, on the other hand, is suitable for wire bonding method which directly connect bump to pattern using wire.

Dyeing of Thermal Bonded Polyester Fabric by using Low-melting-point Bicomponent Filament Yarn - Head tie - (저융점 복합사에 의해 열융착된 폴리에스테르 직물의 염색 - 헤드타이를 중심으로 -)

  • Ji, Myeong-Gyo;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.11 no.4
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    • pp.661-666
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    • 2009
  • The purpose of this study is to analyze the dyeability of polyester(PET) fabric by thermal bonding with low melting component of bicomponent fiber and to describe the change of physical properties of thermal bonded PET fabrics. The PET fabrics were prepared with regular PET fiber as warp and bicomponent fiber as weft. The bicomponent fiber of sheath-core type was composed with a regular PET core and low melting PET sheath. The thermal bonding of PET fabric was carried out in pin tenter($195^{\circ}C$) for 60 seconds. In this study, we investigated the dye ability and fastness of the dyed PET fabric. Dye ability of E-type dyestuff is higher than S-type dyestuff. In the case of E- type dyestuff, the saturated dyeing time was 10minutes at $130^{\circ}C$. The washing fastness and light fastness were excellent as 4-5grade.

Preparation of Silk Nonwoven Fabrics by Needle Punching, Thermal Bonding and its properties. (니들펀칭법, 열융착법에 의한 실크 부직포의 제조 및 특성)

  • 이기훈;강경돈;정병희;주창환;남중희
    • Journal of Sericultural and Entomological Science
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    • v.41 no.3
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    • pp.205-210
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    • 1999
  • Silk nonwoven fabrics are prepared by needle punching and thermal bonding with silk waste. To enhance the carding efficiency, the degumming rate was controlled with sodium hydrogen sulfite solution. The amount of the remained sericin was 3%(S-3), and 6%(S-6). Mixing wool and LMP(Low melting polyester) with the silk, to improve carding efficiency, was also effective. Following items were tested with prepared silk nonwovon fabrics : weight, thickness, compression, tensile strength, heat insulation, water absorption, and deodorization. The results show that the silk nonwoven fabrics could be used for apparels and new biomaterials.

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Assessment of Geosynthetic Properties of Rubber Reinforced Composites (고무강화 복합재료의 지반용 특성 평가)

  • Jeon, H.Y.
    • Elastomers and Composites
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    • v.34 no.3
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    • pp.247-252
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    • 1999
  • Rubber related geosynthetics(GS) as reinforcement and water barrier materials were manufactured by thermal bonding method and examined the their performance for applications to civil and environmental engineering fields. The spunbonded polyester nonwoven, fiber glass mat and fabric type geogrid of a high tenacity polyester filament were used as matrix and polyester film, elastomeric bitumen with SBS polymer and asphalt were used as reinforcements to manufacture the rubber related geosynthetics. A fiber glass mat and geogrid matrix GS showed more excellent mechanical properties and nonwoven and elastomeric bitumen matrix showed the more excellent permittivity. Softening points of rubber and asphalt mixture showed no difference and dimensional stability at high temperature, $120^{\circ}C$, represented no significant shrinkage. Resistance to ultraviolet of rubber related geosynthetics showed no visible alteration.

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Preparation of Thermal Bonding Fabric by using-low-melting-point Bicomponent Filament Yarn - Head tie - (저융점 복합사를 이용한 열융착 직물의 제조(I) - 헤드타이를 중심으로 -)

  • Ji, Myeong-Kyo;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.11 no.3
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    • pp.474-480
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    • 2009
  • The purpose of this study is to prepare the hardness of polyester(PET) fabric by thermal bonding with low melting component of bicomponent fiber and to describe the change of physical properties of thermal bonded PET fabrics. The PET fabrics were prepared with regular PET fiber as warp and bicomponent fiber as weft. The bicomponent fiber of sheath-core type were composed with a regular PET core and low melting PET sheath. The thermal bonding of PET fabric was carried out in pin tenter from 120 to $195^{\circ}C$ temperature range for 60 seconds. In this study, we investigated the physical properties and melting behavior of PET fiber and the effect of the temperature of the pin tenter on the thermal bonding, mechanical properties. Melting peak of warp showed the thermal behavior of general PET fiber. However, melting peak of weft fiber(bicomponent fiber) showed the double melting peak. The thermal bonding of the PET fabric formed at about temperature of lower melting peak. The optimum thermal bonding conditions for PET fabrics was applied at $190{\sim}195^{\circ}C$ for 60seconds by pin tenter. On the other hand, the tensile strength of the PET fabric decreased with an increasing temperature of thermal bonding.

Thermal Lamination of Polyethylene Film on Aluminum by Surface Modification (표면개질을 이용한 폴리에틸렌 필름과 알루미늄간의 열융착)

  • Cho, Dong-Lyun;Yun, Ta-Song
    • Polymer(Korea)
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    • v.25 no.4
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    • pp.594-601
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    • 2001
  • Direct thermal lamination of polyethylene film on aluminum plate without using adhesive was tried by modifying their surfaces to have polar groups. Polyethylene film was modified by treating with oxygen or acrylic acid plasma. Aluminum plate was modified by treating with boiling water or diaminocyclohexane plasma. Fairly high adhesion strength was obtained even in the case when only the polyethylene film was modified, and adhesion strength was so high that film was broken during the adhesion test if both the film and the aluminum plate were modified. Even chemical bonding seemed to be possible when the film treated with acrylic acid was laminated on the plate treated with diaminocyclohexane plasma by forming amide linkage through the reaction between COOH groups on the film surface and NH$_2$ groups on the plate surface.

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Dyeing of Flame Retardant Polyester Fabric developed by using Low-melting-point Bicomponent Filament (저융점 복합사를 이용한 난연 폴리에스터 직물의 염색)

  • Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.15 no.3
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    • pp.467-476
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    • 2013
  • This study investigates the dyeability and the fastness of flame retardant polyester fabric developed by a thermal bonding with a low melting component of flame retardant bicomponent filament (LMFRPC). The fabrics were prepared with flame retardant polyester filaments (FRP) as warp and blended filaments of FRP and LMFRPC as weft. The LMFRPC have a sheath and a core where the core comprises a flame retardant polyester and the sheath comprises a thermoplastic polyester with a low-melting point. The thermal bonding of fabric was conducted in a pin tenter at $170^{\circ}C$ for 60 seconds. Fabric dyeing was conducted with an infrared dyeing machine at various dyeing temperatures and dyeing times. The dyestuffs used in this study were CI disperse Yellow 54, Red 60 and Blue 56 of E-type dyestuff and Orange 30, Red 167 and Blue 79 of S-type dyestuff. This study investigated the morphology of thermal bonded fabric, dyeability and fastness of dyed fabric. Dyeability increased with an increased dyeing temperature. The thermal bonded area increased with the increased LMFRPC content. The dyeability of S-type dyestuff was higher than E-type dyestuff; in addition, the saturated dyeing time was about 20minutes at $130^{\circ}C$ for E and S-type dyestuff. The fastness to washing and rubbing were excellent at a 4-5 Grade.