• 제목/요약/키워드: 열교환기 설계

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A Study on the Cascade Hybrid Cooling/Refrigeration Cycle Equipped With Intercooler and Air-Cooled Condenser in Series (인터쿨러와 공랭식 응축기를 동시에 사용하는 냉방-냉동 겸용 캐스케이드 사이클에 대한 연구)

  • Kim, Nae-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.7
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    • pp.353-362
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    • 2019
  • Thermodynamic analysis of cascade refrigeration systems has attracted considerable research attention. On the other hand, a system evaluation based on thermodynamic analyses of the individual parts, including the evaporator, condenser, intercooler, expansion valve, etc., has received less attention. In this study, performance analysis was conducted on a cascade refrigeration system, which has an individual cooling and refrigeration evaporator, and equips the intercooler and air-cooled condenser in a series in a lower cycle. The thermo-fluid design was then performed on the major components of the system - upper condenser, lower condenser, cooling evaporator, refrigeration evaporator, intercooler, compressor, electronic expansion valve - of 15 kW refrigeration, and 8 kW cooling capacity using R-410A. A series of simulations were conducted on the designed system. The change in outdoor temperature from 26 C to 38 C resulted in the cooling capacity of the lower evaporator remaining approximately the same, whereas it decreased by 9% at the upper evaporator and by 63% at the intercooler. The COP decreased with increasing outdoor temperature. In addition, the COP of the cycle with the intercooler operation was higher that of the cycle without the intercooler operation. Furthermore, the increase in the upper condenser size by two fold increased the upper evaporator by 4%. On the other hand, the lower evaporator capacity remained the same. The COP of the upper cycle increased with increasing upper condenser size, whereas that of the lower cycle remained almost the same. When the size of the lower condenser was increased 2.8 fold, the intercooler capacity increased by 8%, whereas those of upper and the lower evaporator remained approximately the same. Furthermore, the COP of the lower cycle increased with an increase in the lower condenser. On the other hand, the change of the upper condenser was minimal.

Techno-economic Analysis and Environmental Impact Assessment of a Green Ammonia Synthesis Process Under Various Ammonia Liquefaction Scenarios (암모니아 액화 시나리오에 따른 그린암모니아 합성 공정의 경제성 및 환경 영향도 평가)

  • Gunyoung Kim;Yinseo Song;Boram Gu;Kiho Park
    • Korean Chemical Engineering Research
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    • v.62 no.2
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    • pp.163-172
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    • 2024
  • In this study, two different scenarios for ammonia liquefaction in the green ammonia manufacturing process were proposed, and the economic-feasibility and environmental impact of each scenario were analyzed. The two liquefaction processes involved gas-liquid separation before cooling at high pressure (high pressure cooling process) or after decompression without the gas-liquid separation (low pressure cooling process). The high-pressure cooling process requires higher capital costs due to the required installation of separation units and heat exchangers, but it offers relatively lower total utility costs of 91.03 $/hr and a reduced duty of 2.81 Gcal/hr. In contrast, although the low-pressure cooling process is simpler and cost-effective, it may encounter operational instability due to rapid pressure drops in the system. Environmental impact assessment revealed that the high-pressure cooling process is more environmentally friendly than the low-pressure cooling process, with an emission factor of 0.83 tCO2eq less than the low-pressure cooling process, calculated based on power usage. Consequently, the outcomes of this study provide relevant scenario and a database for green ammonia synthesis process adaptable to various process conditions.

Development of MBOP for 125 kW Molten Carbonate Fuel Cell (125kW급 용융탄산염 연료전지 MBOP 개발 및 성능평가결과)

  • Kang, Seung Won;Lee, Junghyun;Kim, Beumju;Kim, Do-Hyung;Kim, Eui-Hwan;Lim, Hee Chun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.130.2-130.2
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    • 2010
  • 한전 전력연구원에서는 2009년 12월부터 125 kW급 용융탄산염 연료전지 발전시스템의 성능평가를 위한 운전이 진행되고 있다. 현재 진행 중인 "250 kW급 열병합 용융탄산염 연료전지 Proto Type개발" 과제의 최종시작품인 250 kW급 발전시스템은 125 kW급 MCFC 스택 2기로 설계되어, 125 kW급 시스템의 시험운전은 매우 중요한 기술적 성과가 될 것이다. 현재 125 kW급 MCFC 스택은 10,000 $cm^2$의 유효전극면적을 갖는 단위전지들로 구성되었으며, 적층 스택의 온도 및 농도분포의 최적화를 위해 내부 매니폴드 및 Co-flow Type 열교환기 기반의 분리판을 개발 적용하였다. 연료극의 전극 구성은 Ni-Al alloy로, 공기극의 전극 구성은 Lithiated-NiO로 이루어졌다. 그리고 매트릭스는 ${\alpha}-LiAlO_2$로 제작되었고, 전해질은 Li과 K Carbonate가 68 : 32 비율로 섞인 용융염을 사용하였다. 본 125 kW급 용융탄산염 연료전지 시스템의 운전평가는 고적층 스택의 온도 및 농도 분포를 확인하고, 최적화된 스택 운전 조건을 도출하는 것을 그 목적으로 하고 있다. 125kW급 스택 1기의 규모의 주변기기 시스템은 외부개질기, 촉매연소기, 이젝터, 고온순환 블로어 및 공기블로어 등으로 이루어져 있다. 고온형 연료전지 시스템에서 연료극과 공기극의 균일한 온도 및 압력 확보는 매우 중요하며, 이를 위하여 외부개질기 및 촉매연소기 연동을 통한 온도편차를 최소화하고, 기존 고온용 순환 블로어 대신 이젝터를 개발 도입하여 압력균형을 조절하였다. 125kW급 MCFC 시스템은 2009년 12월부터 전처리 운전을 시작하여 2010년 1월 말부터 PCS로 전기를 생산하고 있다. 평균전압 0.83V에서 100kW의 출력을 기록하였으며, 피크부하 120 kW, 누적출력량 30 MWh를 초과달성하였다.

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Optimum Design of Liquid Cooling Heat Exchangers and Cooling-Fluid Distributors for a Amplifier Cabinet of Telecommunication Equipment (통신장비용 앰플리파이어 액체냉각장치 및 냉각유체 분배기의 최적설계 및 성능특성)

  • Yun, Rin;Kim, Yong-Chan;Kim, Hyun-Jong;Choi, Jong-Min;Cheon, Deok-Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.1
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    • pp.24-30
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    • 2006
  • Three liquid cooling heat exchangers for cooling of telecommunication equipment were designed and their cooling performances were tested. The liquid cooling heat exchangers had twelve rectangular channels $(5\times3 mm)$ with different flow paths of 1, 4, and 12. Silicon rubber heaters were used to provide heat flux to the test section. Heat input was varied from 75 to 400 W, while flow rate and inlet temperature of working fluid were altered from 1.2 to 4.0 liter/fin and from 15 to 3$30^{\circ}C$, respectively. The 4-path heat exchanger showed lower and more uniform average inner temperatures between heaters and the surface of heat exchanger than those of the others. To obtain optimal distribution of working fluid to each channels of liquid cooling heat exchangers, 2-3-2 and 4-3 type tube distributors were designed, and their distribution performances of working fluid were numerically and experimentally investigated. The distributor of the 2-3-2 type showed superior distribution performance compared with those of the 4-3 type distributor.

Optimum Pumping Rates of Ground-Water Heat Pump System Using Groundwater or Bank Infilterated Water (강변여과수와 천부 지하수를 이용하는 지하수 열펌프시스템의 적정유량)

  • Hahn, Jeong-Sang;Han, Hyuk-Sang;Hahn, Chan;Jeon, Jae-Soo;Kim, Hyong-Soo
    • Economic and Environmental Geology
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    • v.40 no.6
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    • pp.833-841
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    • 2007
  • The groundwater heat pump system(GWHP) is one of the most efficient ground source heat pump system(GSHP) which uses low grade and shallow geothermal energy for cooling and heating purpose. The GWHP system shall be designed properly based on peak block load performance and optimum pumping rate of groundwater comparable to ground coupled heat pump system(GCHP). The optimum pumping rate depends on groundwater temperature at a specific site, size of plate heat exchanger, and total head loss occurred by whole system comprising pumps and pipings. The required optimum flow rates of the system per RT are ranged from 3.8 to 9.8lpm being less than the typical building loop flow of 9.5 to 11.4lpm.

Thermodynamic Analysis on Organic Rankine Cycle Using Exhaust Gas of the Chimney in a Resource Recovery Facility (폐기물 소각시설 굴뚝의 배기가스를 이용한 유기랭킨사이클 시스템의 열역학적 해석)

  • Kim, Sunhee;Sung, Taehong;Kim, Kyung Chun
    • Journal of the Korean Institute of Gas
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    • v.21 no.5
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    • pp.27-35
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    • 2017
  • The amount and quality of waste heat from a resource recovery facility were measured. The temperature of exhaust gas was $176.6^{\circ}C$ and the amount of that was 13.8 kg/s. This research designed a waste heat recovery system whose working fluid is R-245fa. It simulated three study cases as follows. In simulation of a basic ORC system, the turbine power output and thermal efficiency were respectively 96.56 kW, 14.3%. In simulation of a superheater connection, 0.09% of efficiency could be improved due to the increase of enthalpy by overheating of working fluid, but the obtained output was decreased with 16.58kW because of the decrease of working fluid mass. In simulation of a process heater connection, efficiency was increased up to 38.51%.

Analysis of Heat Exchanging Performance of Heat Recovering Device Attached to Exhaust Gas Duct (열회수장치에 의한 열회수성능 분석)

  • 서원명;윤용철;강종국
    • Journal of Bio-Environment Control
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    • v.9 no.4
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    • pp.212-222
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    • 2000
  • This study was performed to investigate the performance of heat recovery device attached to exhaust gas flue connected to combustion chamber of greenhouse heating system. The experimental heat recovery system is mainly consisted of LPG combustion chamber and two heat recovery units; unit-A is attached directly to the exhaust gas flue, and unit-B is connected with unit-A. Heat recovery performance was evaluated by estimating total energy amounts by using enthalpy difference between two measurement points together with mass flow rate of gas and/or air passing through each heat recovery unit depending on 5 different flow rates controlled by voltage meter. The results of this experimental study, such as heat exchange behavior of supply air tubes and exhaust air passages crossing the tubes, pressure drop between inlet and outlet, heat recovery performance of exchange unit, etc., will be used as fundamental data for designing optimum heat recovery device to be used for fuel saving purpose by reducing heat loss amounts mostly wasted outside of greenhouse through flue.

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Design of Commercial 2,3-Butanediol Dehydration Reaction System Considering Safety (안전을 고려한 상용 2,3-Butanediol 탈수반응 시스템 설계)

  • Song, Daesung
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.581-587
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    • 2020
  • In this study, a new reaction system is proposed to solve the problems of the existing 2,3-Butanediol (2,3-BDO) dehydration reaction system. It was confirmed that the reaction system did not wok as it should operate properly when using a furnace, which is commonly used in commercial processes, to raise the reactant, 2,3-BDO, to the reaction temperature, 360 ℃, at near atmoshperic pressure. It is because of the substance considered to be oligomers of 2,3-BDO. It can lead to safety problems, such as blockages inside the furnace's tube and explosions, as well as tricky maintenance issues in the reaction system. To solve it, the temperature of reactant can be brought down by using a heat exchanger with High Pressure (HP) steam instead of the furnace, which has a hot spot problem through the vacuum operation and reduce the reaction temperature. It can be seen that the reactor performance is almost similar under the vacuum operation and the lower reaction temperature, 330 ℃, by using a reaction kinetics. This result explains why the new reaction system is proposed.

Development of Eddy Current Test Probe for Profilometry Inspection of Tube (원형튜브 단면형상검사용 와전류탐촉자 개발)

  • Lee, H.J.;Nam, M.W.;Lee, C.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.262-269
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    • 1997
  • An eddy current probe ($8{\times}1$ multiple-element, surface scan) was successfully designed and fabricated at the KEPRI using the impedance equivalent circuit theory. The probe is intended for the detection of circumferential deformations (cross-section view) of the heat exchanger tubing that can occur due to corrosion, erosion, and denting. Optimum design parameters providing the highest sensitivity and signal-to-noise ratio, such as the coil dimensions, electrical characteristics, and test frequencies, were determined based on initial laboratory experiments conducted on the test specimen (SS304 tubing: OD : 9.68mm, wall-thickness : 0.47mm) containing artificial flaws (e.g., dents and corroded surface on tube OD) using the available Zetec-made probe. Using this parameters, a new probe was made and tested on an unknown specimen. The result indicated that the new probe is capable of detecting the circumferential deformation with the error of ${\pm}0.2%$ (0.022mm) of the tube O.D.

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A Comparative Study of the Cold Power Generation Systems for LNG Terminal (LNG 인수기지용 냉열발전 시스템 비교 연구)

  • 김동수;박영무
    • Journal of Energy Engineering
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    • v.5 no.1
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    • pp.34-41
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    • 1996
  • The heat of evaporation (cold energy) of LNG is the energy consumed in the production of LNG. This energy amounts to 14% of the NG. In Pyungtak LNG terminal, it is about 96 MW in 1993. In order to utilize the cold energy, the cold power generation systems are investigated: The Rankine cycle using the low temperature energy, the partial expansion cycle using the pressure energy, and the Linde process which is a combined cycle of the Rankine and the partial direct expansion cycle. The commercial simulator, ASPEN Plus, is used. The conceptual design data are obtained from the current facilities of the Pyungtak LNG terminal. The performances of three systems are evaluated. The amount of electric power ranges iron 3 MW to 6MW. The optimum energy efficiency is about 37%. The optimum design conditions are obtained for the partial direct expansion (PDE) cycle. The performance of the PDE cycle is supposed to be comparable to that of the Rankine cycle if the areas of the total heat exchanger of the both cycle are equal.

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