• 제목/요약/키워드: 연속 전해드레싱

검색결과 36건 처리시간 0.026초

이트리아($Y_2O_3$) 세라믹 래핑가공의 AE 신호 분석 (AE Signal Analysis of Yttria($Y_2O_3$) Ceramic Lapping Process)

  • 차지완;황성철;신태희;이은상
    • 한국생산제조학회지
    • /
    • 제19권1호
    • /
    • pp.7-14
    • /
    • 2010
  • AE(acoustic emission) sensor has been used for a state monitoring and observation during a ultra-precision machining because AE signal, which has high frequency range, is sensitive enough. In case of ceramic fabrication, a monitoring of machining state is important because of its hard and brittle nature. A machining characteristic of ceramic is susceptibly different in accordance with variable machining conditions. In this study, Yttria($Y_2O_3$) ceramic was fabricated using the ultra-precision lapping process with in-process electrolytic dressing(IED) method. And the surface machining characteristic and AE sensor signal were compared and analyzed.

최적 연속 전해드레싱을 적용한 SUS304의 연삭에 관한 연구 (A Study on the the Grindig of SUS304 with Optimum In-Process Electrolytic Dressing)

  • 김정두
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1997년도 추계학술대회 논문집
    • /
    • pp.25-30
    • /
    • 1997
  • In recent years, grinding techniques for precision machining of astainless steel used in shaft, screw parts and clear value have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective percision grinding of stainless steel. However, the present dressing system cannot have control of optimum dressing of the superabrabive wheel. In this study, a new system and the grinding mechanism of optimum in-process electrolytic dressing were proposed. This system can carry out optimum in-process dressing of superabrasive wheel. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of stainless steel(SUS304).

  • PDF

최적 연속 전해드레싱에 의한 연삭기구의 규명 및 시스템 개발에 관한연구 (A Study on the Analysis of Grinding Mechanism and Development of Dressig System by using Optimum In-process Electrolytic Dressing)

  • 이은상
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1997년도 춘계학술대회 논문집
    • /
    • pp.96-101
    • /
    • 1997
  • In recent years, grinding techniques for precision machining of brittle materials used in electric, optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The present dressing system cannot have controll of optimum dressing of the superabrasive wheel. In this study, a new system and the grinding mechanism of optimum in-process electrolytic dressing were proposed. This system can carry out optimum in-process dressing of superabrasive wheel, and give very effective control according to unstable current and gap increase. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of brittle materials.

  • PDF

반사체 회전금형 초경로울러의 개발에 관한 연구(제1보) -반사체 형상 해석 및 다이 아몬드 예각지석 시스템 설계- (Study on the Development of Sintered Carbide Roller Mold for Reflector(1st) -Analysis of Reflector Geometry and Design of Acute Angle Diamond Wheel System-)

  • 김정두
    • 한국생산제조학회지
    • /
    • 제5권2호
    • /
    • pp.73-82
    • /
    • 1996
  • A simtered carbide roller mold for reflector which is used for coverof automobile lamp and beacon plate of highway has been developed. The geometry of sintered carbide roller mold has been determined from the analysis of reflector geometry. An acute angle diamond wheel and dressing system also has been designed and developed to manufacture the sintered carbide roller mold.

  • PDF

자유지립 및 고정지립을 적용한 머신어블 세라믹($Si_3N_4$)의 초정밀 래핑 가공 특성에 관한 연구 (A Study on The Characteristics of Ultra Precision Lapping of Machinable Ceramic($Si_3N_4$) by Free & Fixed abrasive)

  • 장진용;이은상;조명우;조원승;이재형
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.537-542
    • /
    • 2004
  • Machinble Ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Lapping used diamond slurry and lapping by in-process electrolytic dressing is developed to solve this problem. On this paper, a comparative study of processing ability of lapping used diamond slurry and lapping by in-process electrolytic dressing.

  • PDF

ELID 경면 연삭 가공된 티타늄 표면의 세포 활성도 (Cell Activity of ELID-Machined Titanium Surface)

  • 강종호;이명현;서원선;이석원;곽태수;최헌진
    • 한국기계가공학회지
    • /
    • 제11권3호
    • /
    • pp.13-18
    • /
    • 2012
  • We investigated the cell activity of controlled titanium surface using various grinding methods including ELID (Electrolytic In-Process Dressing) grinding method. The influence of titanium surface condition by each grinding process on the cell activity was evaluated by ALP activity of MSC(Mesenchymal Stem Cells). The ALP activity of controlled surface by ELID grinding process using # 2000 wheel was higher than that of other titanium surface. The morphological, chemical properties of machined surface by grinding method was observed using various analytical method.

마이크로 공구를 이용한 미세 구멍 가공기술 (Micro-hole Machining Technology for using Micro-tool)

  • 허남환;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.1897-1901
    • /
    • 2003
  • Recently, with the development of semiconductor technology the miniaturization of products as well as parts and the products with high precision are being required. In addition as a national competitive power is increasingly effected by micro part development through micro machining and the secure of micro machining technology, the study of micro machining technology is being conducted in many countries. The goal of this study is to fabricate micro tool under the size of 30$\mu\textrm{m}$ and machine micro holes through micro tool fabrication by grinding, the application of ELID to grinding wheel and the measurement of surface roughness for micro tool.

  • PDF

초연삭입자와 ELID를 이용한 고정밀 고능률 연삭가공 (High Precision and Effective Grinding using Super Abrasives and ELID)

  • 구양;김경년
    • 한국기계가공학회지
    • /
    • 제2권4호
    • /
    • pp.25-32
    • /
    • 2003
  • In this study, the grinding characteristics of CBN wheels, such as grinding force and surface roughness, have been compared and analyzed from various working conditions of spindle speed and depth of cut. To actualize high efficient grinding at ceramic and silicon nitride material, electrolytic in-process dressing (ELID) method has been applied at metal bonded diamond and CBN wheels. Super precision grinding using ductile mode at difficult-ta-cut materials could be performed.

  • PDF

마이크로 공구를 이용한 미세구멍가공기술 (Micro-hole Machining Technology for using Micro-tool)

  • 허남환;이석우;최헌종
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 추계학술대회
    • /
    • pp.1787-1792
    • /
    • 2003
  • Recently with the development of semiconductor technology, the miniaturization of parts and products as well as their high precision is required. In addition, as the national competitiveness is increasingly affected by the development of the micro parts through micro machining technology, the study of the micro machining technology is being conducted in many countries. The goal of this study is to fabricate micro tools under the size of $20{\mu}m$ and to machine micro holes using them. The fabrication is done by grinding and the application of ELID to the grinding wheel. The surface roughness of the micro tools is measured to evaluate the study.

  • PDF

반사체 회전금형 초경로울러의 개발에 관한 연구(제1보) -반사체 형상 해석 및 다이 아몬드 예각지석 시스템 설계- (Study on the Development of Sintered Carbide Roller Mold for Reflector -Analysis of Reflector Geometry and Design of Acute Angle Diamond Wheel System)

  • 김동식
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1996년도 춘계학술대회 논문집
    • /
    • pp.170-176
    • /
    • 1996
  • A Sintered carbide roller mold for reflectors which is used for cover of automobile lamp and beacon plate of highway has been developed. The geometry of sintered carbide roller mold has been determined from the analysis of reflector geometry. An acute angle diamond wheel and dressing system also has been designed and developed to manufacture the sintered carbide roller mold.

  • PDF