• Title/Summary/Keyword: 연속 전해드레싱

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A Study on the Ultraprecision Grinding for Brittle Materials With Electrolytic Dressing (전해드레싱에 의한 경취재료의 초정밀 연삭에 관한 연구)

  • 김정두;이연종;이창열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1486-1496
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    • 1993
  • The diamond wheel with superabrasive is required for mirror-like surface grinding of brittle materials. But the conventional dressing mothod can not apply to the diamond wheel with superabrasive. Recently electrolytic dressing method was developed for cast-iron bonded diamond wheel with superabrasive. This technique can take replace of lapping and polishing. Using the electrolytic dressing, the surface roughness of workpiece was improved largely and grinding force was very low and the continuity of the grinding force was also very improved. In this study, the purpose is the realization of mirror-like surface grinding of ferrite with electrolytic dressing of metal bonded diamond wheel. For application of ultraprecision grinding for brittle material, superabrasive wheel, air spindle and inprocess electrolytic dressing were used. In addition, the effects of pick current and pulse width on ground surface were investigated, and the suitable dressing conditions for ferrite were found out.

The Effect of Optimum In-process Electrolytic Dressing in the Mirror-like Grinding of Die steel by Superfind Abrasive wheel (초지립 지석에 의한 금형강 경면연삭시 최적 연속 전해드레싱의 영향)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.16-25
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    • 1999
  • In recent years, grinding techniques for precision machining of brittle materials used in die, model and optical parts have been improved by using superfine abrasive wheel and precision grinding machine. The completion of optimum dressing of superfine abrasive wheel makes possible the effective precision grinding of die steel(STD-11). In this study, a new system and the grinding mechanism of optimum in-process electrolytic dressing were proposed. This method can carry out optimum in-process electrolytic dressing of superfine abrasive wheel. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of STD-11.

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A Study on the Grinding Characteristics of Stainless Steel with Optimum In-process Electrolytic Dressing (최적 연속 전해드레싱을 적용한 스테인레스 강의 연삭 특성에 관한 연구)

  • 이은상;김정두
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.29-37
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    • 1998
  • In recent years, grinding techniques for precision machining of stainless steel used in shaft, screw parts and clear value have been improved by using the superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective precision grinding of stainless steel. However, the present dressing system cannot have control of optimum dressing of the superabrasive wheel. In this study, a new system and the grinding mechanism of optimum in-process dressing of superabrasive wheel. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of stainless steel (STS304)

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A study on the analysis of grinding mechanism by using optimum in-process electrolytic dressing (최적 연속 전해드레싱에 의한 연삭기구의 규명에 관한 연구)

  • Lee, Eun-Sang;Kim, Jeong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1298-1310
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    • 1997
  • In recent years, grinding techniques for precision machining of brittle materials used in electric, optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective precision grinding of brittle materials. However, the present dressing system cannot have control of optimum dressing of the superabrasive wheel. In this study, a new system and the grinding mechanism of optimum in-process electrolytic dressing were proposed. This system can carry out optimum in-process dressing of superabrasive wheel, and give very effective control according to unstable current and gap increase. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of brittle materials.

A Study on Ultra-precision Lapping of Ceramics with In-Process Electrolytic Dressing (연속 전해드레싱을 적용한 세라믹재의 초정밀 래핑에 관한 연구)

  • 이은상
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.34-39
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    • 2000
  • Application of ceramics has grown considerably due to significant improvement in their mechanical properties such as light weight, chemical stability and superior wear resistance. Despite these character, the use of ceramics has not increased because of poor machinability. The method of using of super-abrasives metal bond wheel was proposed. But it is difficult that super-abrasives metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. If this method is applied, loading and glazing are disappeared apparently. The aim of this study is to determine the machining characteristics in terms of lapping wheel speed, machining time, pressurized weight to the workpiece and peak current using in-process electrolytic dressing applied to the CIB-diamond lapping wheel to achieve ultra-precision lapping machining technique.

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Manufacture of Lapping Wheel for Electrolytic Dressing and Evaluation of Electrolytic Characteristics (연속 전해드레싱용 래핑지석의 제작 및 전해 특성 평가)

  • 최재영;이은상;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.914-917
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    • 2000
  • Application of ceramics, carbide, ferrite has grown considerably due to significant improvement in their mechanical properties such as light weight, chemical stability , super wear resistance and electronical. Despite these character, the me of advanced material has not increased because of poor machinability. The method of using of metal bond wheel was proposed. But it is difficult that metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. This method need wheel for electrolytic dressing, power supply and electrolyte. But development of wheel for electrolytic dressing is the most need. The aim of this study is development of wheel for electrolytic and appraisement of CIB-diamond lapping wheel

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A Study on the Development of In-Processor Dressing Lapping Wheel and its Evaluation of Machining Characteristics (연속 전해드레싱용 래핑숫돌 개발 및 성능평가)

  • Choe, Jae-Yeong;Lee, Eun-Sang;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.132-137
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    • 2001
  • Application of ceramics, carbide, ferrite has grown considerably due to their mechanical properties such as high degree hardness, chemical stability, super wear resistance. Despite these characters, the use of advanced material has not increased because of poor machinability. The application of metal bonded wheel was proposed. But it is difficult that metal bond wheel can be dressed. Recently, to solve this problem, the technology of in-process electrolytic dressing is developed. This method need wheel for electrolytic dressing, power supply and electrolyte. The aim of this study is development of CIB-D wheel for electrolytic and its evaluation of electrolytic characteristics, and achieve ultra-precision lapping of carbide, optic glass.

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Development of Optimum In-process Electrolytic Dressing System in the UItraprecision Grinding (초정밀 연삭용 최적 연속 전해드레싱 시스템의 개발에 관한 연구)

  • 이은상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.03a
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    • pp.82-103
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    • 1995
  • In recent years grinding techniques for precision machining of brittle materials used in electric optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasibve wheel makes possible the effective precision grinding of brittle materials. But the present dressing system cannot have control of optimum dressing of the superabrasive wheel. This study has proposed a new optimum in-process dressing of superabrasive wheel and give very effective control according to gap increase.

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A Study on the Internal Grinding with High Quality Using Interval Type Electrolytic Dressing Method (전해 드레싱을 이용한 고품의 내면 연삭 가공에 관한연구)

  • 강재훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.138-143
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    • 2000
  • The establishment of a practical ultra-precision grinding technique using Diamond and CBN wheels is one of the major key technolo-gies to improve production techniques for machine-to-difficult materials without finishing process such as lapping and polishing. But the special efficient dressing technique for ultra-fine grit type grinding wheels to stabilize the grinding ability was not developed. Recently electrolytic in-process dressing technique is proposed to ultra-fine grit type metal bonded diamond wheels to protrude abra-sives continuously from the tool surface. This technology can be widely used to surface grinding and cylindrical grinding but cannot be used efficiently to internal grinding because of the electrode attachment trouble. This paper describes the effect of interval type electrolytic dressing as proposed newly to cast iron bonded diamond wheel for efficient internal grinding with mirror type high quality ground surface.

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