• The Korean Journal of Rheology
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• v.8 no.3_4
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• pp.177-186
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• 1996

압출가공으로 제조된 Polycarbonate(PC)/Acrylonitrile-Butadiene-Styrene(ABS) 블 렌드의 사출조건에 따른 모폴로지와 기계적 성질의 변화와 그 상관관계를 고찰하였다. 사출 온도와 금형온도가 높아질수록 분산상간의 coalescence 현상이 활발히 진행되었으며 이러한 모폴로지 변화로 인하여블렌드의 인장강도 굴곡강도 그리고 충격강도 등의 기계적 성질이 급격히 저하되었다. 사출온도와 금형온도의 증가에 따른 coalescence의 심화는 높은 온도에 서 연속상과 분산상의 점도가 저하되어 분산상 사이에 존재하는 연속상 성분의 배출이 보다 용이하게 이루어져 나타난 현상으로 설명된다. 실용적으로 특정한 상용화제가 투입되지 않 는 PC/ABS 블렌드를 사출공정을 거쳐 제품을 생산할 경우에는 급격한 모폴로지와 물성변 화가 일어나지 않는 범위에서 사출온도를 유지하는 것이 제품의 품질관리 측면에서 매우 중 요하다.

• Proceedings of the KAIS Fall Conference
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• 2006.11a
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• pp.261-264
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• 2006

본 논문에서는 다양한 곡률반경의 연속에 의하여 살 두께 차가 큰 사출성형품에 불균일한 수축으로 인한 변형이 생성되어 이를 방지하기 위한 적정 CAE 냉각설계를 수행하였다. SAN 및 PMMA 재질의 Jar용기에 대한 균일냉각구조와 최적성형조건을 금형설계에 적용하고자 사출성형의 중요인자인 사출압력, 수지온도, 금형온도, 냉각조건 등을 moldflow 프로그램을 활용하여 연구를 수행하였다. 연구결과로서, 적정 변수인 사출압력 상승, 수지온도 낮춤, 급속냉각으로 후로우 등의 불량현상을 분석하였고 변형 및 불량을 극소화시킬 수 있는 냉각구조와 사이클 시간을 단축시킬 수 있는 사출성형조건을 제시하였고 적정 냉각모듈로부터 냉각시간을 단축하였다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.7 no.6
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• pp.1040-1046
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• 2006

This paper is aimed to investigate the deformation caused by ununiform contraction of injection molding with highly big differences of thickness by the continuity of various curvature radius. By CAE analysis, the uniform cooling structure and optimum molding conditions are found for Jars made of SAN and PMMA materials and applied to the design of chill. In order toevaluate the molding pressure, resin temperature, molding temperature, cooling conditions, Moldflow program is applied. As results of experiments, the deformation and inferiority phenomena in Jars are analyzed for each factor and proposed the injection molding conditions to minimize the cooling structure and reduce the cycle time.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.5
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• pp.22-27
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• 2020

In this paper, we study the methodology to improve productivity and transportation efficiency simultaneously in the manufacturing environment of injection plants which has multiple injection machines arranged in parallel. In general, the post-processes such as finishing are continuously arranged in the injection machine located in the lower level of the injection plants, and one or two workers in charge of post-processing are always arranged. Therefore injection plants have low productivity due to post-processing and the front of the injection machine is very crowded due to various logistics flows. In this paper, we propose the designing methodology of conveyor structure for integrating the post-processes arranged at each injection machine and transporting the injection products to the integrated post-process automatically. Specifically, we propose the models for computing the number of conveyor units into the integrated processes, and for finding the optimal combinations to connect each machines and the conveyors. The proposed model is for the total productivity improvement, which are productivity and transportation efficiency. By applying the proposed model to companies that produce injection parts used for the home appliances, we verify the applicability and the effect of improving productivity and transportation efficiency, which more than 40%.

• Journal of the Korean Society of Food Science and Nutrition
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• v.34 no.7
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• pp.1109-1113
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• 2005

The objective of this study was to determine the effect of extrusion temperature on puffing of white and red ginseng powder. The extrusion variables were feed material (red and white ginseng powder) and die temperature $(100\;and\;115^{\circ}C)$. The analyzed characteristics of ginseng extrudates were sectional expansion index, microstructure and rheological properties. Most of biopolymer was highly puffed at higher extrusion temperature, but the cross-sectional expansion of white and red ginseng powder was higher at 1000e and longitudinal expansion seems to higher at $115^{\circ}C$. White and red ginseng powder were puffed inconsistently and discontinuously at $115^{\circ}C$. The scanning electron microphotograph of extruded white ginseng was uniform air cell distribution at 100oe, but pore size increased at $115^{\circ}C$ and had fine uniformity due to pore explosion. White ginseng and its extrudate were pseudoplastic. Intrinsic viscosity was lower as a result of increased die temperature. The cross-sectional expansion seems to be inconsistent and decreased due to decrease in melt viscosity at $115^{\circ}C$.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.6
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• pp.152-157
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• 2012

This study investigates compressive strength of ice pellet strip which is potential medium for Natural Gas Hydrate(NGH) extruded from die holes of Twin-roll Press for Continuous Pelletizing(TPCP). Recently, the prototype of TPCP is newly developed where ice powder is continuously fed and extruded into strip-type pellet between twin rolls. The system is specifically designed for future expansion towards mass-production of ice pellet strips or solid form of natural gas hydrate. It is shown that the compressive strength of pellet strip heavily depends on factors in extrusion process such as disk size, surface smoothness, ring size, taper shape, feeding mechanism, and rotational speed. Here, the mechanism of TPCP, along with compressive strength of pellets is discussed in terms of its feasibility for producing NGH pellets in the future.

• Composites Research
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• v.26 no.4
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• pp.230-234
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• 2013

The continuous glass fiber reinforced poly-lactic acid (PLA) composite was manufactured by direct melt impregnation. The mechanical and thermal properties of continuous glass fiber reinforced PLA composite were observed. Measured properties were compared with the reference values of neat PLA and the injection molded glass fiber/ PLA composite. The continuous glass fiber reinforced PLA composite having a fiber volume fraction of 27.7% shows enhanced tensile strength of 331.1 MPa, flexural strength of 528.6 MPa, and flexural modulus of 24.0 GPa. The enhanced heat deflection temperature (HDT) and the increased cystallinity were also observed. The degree of impregnation as a function of pulling speed was also assessed. The degree of impregnation at the pulling speed of 5 m/min was over 90% in this research.

• Journal of the Korean Ceramic Society
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• v.41 no.5
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• pp.395-400
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• 2004

The effects of compositions of binders on the rheological properties of mixtures and the preparation conditions on the formation of defects and the debinding characteristics of compacts for the injection molding of ceramic powders (65 wt% aluminaㆍ35 wt% feldspar) were studied. Ceramic powders were coated with 2 wt% of stearic acid and then mixed with 15, 20, and 25 wt% of Paraffin Wax (PW) and High Density Polyethylene (HDPE) as binders at $160^{\circ}C$ for 2 h. Rheological properties were investigated by using capillary rheometer. Apparent viscosities of mixtures were 80∼300 Paㆍs at 1,000$s^{-1}$ of a shear rate, it was good for the injection molding and depending on the compositions of binders. Short shot was formed at 15H5P5 (the ratio of HDPE : PW=5 : 5 in 15 wt% of binders) compacts without injection pressures and any noticeable defects were not formed at 45 kgf/$cm^{2}$ in 20H5P5 compacts. PW and HDPE were removed by the solvent extraction and thermal debinding method. Thermal debinding of HDPE at $450^{\circ}C$ for 5 h, which followed the extraction of PW was using n-heptane solvent at $70^{\circ}C$ for 5 h. Continuous pores in compacts, which facilitate the removal of HDPE by the thermal debinding, were found to form in the compacts when PW was removed by the solvent extraction. The optimum composition of binder at which binder was removed by thermal debinding without defects while maintaining the compact strength was 20H5P5. Bulk density, porosity and 3-point bending strength of 20H5P5 compact sintered at 1,30$0^{\circ}C$ for 5 h were 2.8, < 3%, and 2,400 kgf/$cm^{2}$, respectively, and can be used as a structural materials.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.45 no.9
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• pp.766-774
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• 2017

When a plume flow exhausted from a lunar lander descent engine impinges on the lunar surface, regolith particles on the lunar surface will be dispersed due to a plume-surface interaction. If the dispersed particles collide with the lunar lander, some adverse effects such as a performance degradation can be caused. Thus, this study tried to predict the plume flow behaviors using the CFD methods. A nozzle inside region was analyzed by a continuum flow model based on the Navier-Stokes equations while the plume behaviors of the outside nozzle was performed by comparing and analyzing the individual results using the continuum flow model and the DSMC method. As a result, it was possible to establish an optimum procedure of the plume analysis for the lunar lander descent engine in the vacuum condition. In the future, it is expected to utilize the present results for the development of the Korean lunar lander.

• The Korean Journal of Rheology
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• v.9 no.4
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• pp.133-139
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• 1997

PC(polycarbonate), SAN(styren-acrylonitrile)공중합체, 그리고 충격 보강제를 근간 으로 하는 다성분계 고분자 블렌드에 대하여 고정된 사출조건에서 블렌드의 조성에 따른 weldline강도의 변화를 조사하였다. 블렌드의 전체적인 함량에 있어서 PC가 그함량이 높아 연속상이 되는 경우가 비교적 높은 weldline강도를 나타내지만 PC함량이 감소함에 따라서 급격한 저하가 발생하여 채-continuity의 성향이 강한 50%부근에서 최소 값을 보였다. PC 함량이 고정되었을 때에는 분산상의 점도가 증가할수록 weldline 강도가 향상되었는데 이는 weldline의 형성 시에 발생하는 분수형 흐름장에 의한 분산상의 배향이 억제되어 외부 응력 에 대하여 균일하게 대응할수 있는 형태학을 유지하는 효과로 설명된다. 충격보강제의 변경 과 상용화제의 적용으로부터 얻은 결과를 종합하여 볼 때 다성분계 고분자 블렌드의 weldline강도는 구성성분간의 상용성 뿐만 아니라 유변학적인 조건이 만족되어야 효과적으 로 향상될수 있다.