• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.04a
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• pp.31-34
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• 2011

Design and fabrication of Technology Demonstration Model(TDM) of 75 tonf regenerative cooling thrust chamber were described. It has design chamber pressure of 60 bar, propellant mass flow rate of 243.6 kg/s, and nozzle expansion ratio of 12. It has a single welded structure of the mixing head and the chamber. Design and fabrication technologies established through this TDM can be used to development of flight model.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.11
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• pp.1096-1103
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• 2009

The predictions of the material behavior for the structural stability of thrust chamber mixing head at very-low temperatures are very important since the head is highly pressurized by the liquid oxygen with very-low temperatures and experiences impact load by the thrust of combustion chamber. The constitutive equation to express tensile deformation behavior of the material at very-low temperature to predict deformation behavior of the mixing head is formulated by composition of thermal component and athermal component based on dislocation energy barrier model suggested by Kocks. Also, increase of thermal stress components by the increase of obstacles at low temperatures is formulated to the equation similar with Ramberg-Osgood equation. The suggested model predicted well the material's behavior at the wide temperature ranges from very-low temperature to ambient temperature.

• Aerospace Engineering and Technology
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• v.4 no.2
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• pp.135-141
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• 2005

The procedure of conceptual and detailed design of sub-scale combustor using bipropellant swirl or impinging injector with external or internal mixing for a liquid rocket engine are described in this paper. The sub-scale combustor uses liquid oxygen(LOx) and kerosene as propellants and has a injector head, an ablative material combustor wall and a water cooled nozzle. The injector head has LOx manifold, fuel manifold, fire face plate, one center swirl or impinging injector and 18 main swirl or impinging injectors.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.10
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• pp.102-111
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• 2004

The procedure of design and manufacture of sub-scale combustor using bipropellant swirl injector with external mixing for a liquid rocket engine are described. The results of cold flow test, ignition test and combustion test of the sub-scale combustor are also given in this paper. The sub-scale combustor uses liquid oxygen(LOx) and kerosene as propellants and has a injector head, an ablative material combustor wall and a water cooled nozzle. The injector head has LOx manifold, fuel manifold, fire face plate, one center swirl injector and 18 main swirl injectors. The cold flow, ignition and combustion tests were successfully performed without damage of combustor. Results of hot firing tests show that combustion efficiency meets the target of design and operations of start and stop cyclogram are stable and high frequency combustion instability does not occur.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.5
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• pp.72-77
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• 2007

The combustion test results of the sub-scale combustor having dual swirl injector with internal mixing for a liquid rocket engine are described. The sub-scale combustor uses liquid oxygen(LOx) and kerosene as propellants and has an injector head, an ablative material combustor wall and a water cooled nozzle. The injector head has LOx manifold, fuel manifold, fire face plate, one center swirl injector and 18 main swirl injectors of internal mixing. The combustion tests were successfully performed at design and off-design points without any damages on the injectors. Combustion characteristics velocity of 1756m/s was measured at design point. High frequency combustion instability was not observed but low frequency pulsations occurred at off-design conditions.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.849-855
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• 2017

The development of a staged combustion cycle engine with higher perfomance is essential to provide higher transport capability of space launch vehicles. The combustor head of engine has a cone-shaped head and its manifold of combustor has a very complicated structure. The head and manifold have been manufactured by casting or machining methode. Metal 3D printing technologies are recently known as one of promising methods to improve manufacturing process for them because they are possible to over come limitations of the two methods. In this paper, a selective laser sintering method is used to make test materials and their physical properties are studying by changing its operation parameters to establish the better processing conditions. It is found that the 3D printing method is acceptable to manufacturing the head or manifold of combustor for staged combustion cycle engine.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.305-308
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• 2005

This paper presents a fabrication of a full-stale combustion chamber of a liquid rocket engine for a ground hot firing test. Engine drawings for manufacturing were prepared after conceptual and detail designs. The combustor is composed of a head and a chamber. SUS316L is used for materials of the head because of the good quality in low temperature. Inner materials of the ablative cooling chamber is silica/phenolic and outer case materials is the SUS316L. Materials of the regenerative cooling chamber are C18200 and SUS316L. After lathe, general milling and MCT machinings, components were finished by electrolytic polishing. A brazing method was applied for bonding the injectors and the injector plate, the regenerative cooling chamber because of structure configurations.

• Journal of the Korean Society of Propulsion Engineers
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• v.13 no.6
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• pp.8-16
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• 2009

The development of high-pressure sub-scale combustion chambers is described. A total of four high-pressure sub-scale combustion chambers having either a detachable structure of the mixing head and the chamber or a single welded regenerative cooling structure have been developed. The sub-scale combustion chambers have a chamber pressure of 70 bar and propellant mass flow rate of 5.1~9.1 kg/s. The propellant mass flow rate and the recess number of the injector were changed for the improvement of combustion performance and they were validated through hot firing tests. The design and manufacturing techniques of regenerative cooling channel and film cooling to be applied to the full-scale combustion chamber were adopted through the present development and verified.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.125-129
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• 2009

The basic design of liquid rocket engine combustion chamber for a large space launch vehicle was described. It has vacuum thrust of 74.8 ton, vacuum specific impulse of 306.9 sec, chamber pressure of 60 bar, mass flow rate of 243.6 kg/s and combustion characteristic velocity of 1730 m/sec. The details of combustion performance and geometrical parameter were also given. The 75 ton combustion chamber consists of the combustor head with injector and the chamber/nozzle with regenerative cooling channels.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.614-615
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• 2010

The propellants distribution of an oxidizer rich preburner was predicted by a simplified physical approach. The Mixing head is composed of honeycomb array of 7 fuel injectors and 24 oxidizer injectors. The OF ratio of the mixing head is 15. As results, the OF ratio of the central area is about 9 and the OF ratio of the wall area is about 30.