• Title/Summary/Keyword: 연마장치

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Micro Polishing Force Control of the Polishing Machine with the Airbag Tool (에어백 공구 기반의 광학 연마 장치의 미세 힘 제어 구현)

  • Lee, Ho-Cheol;Lee, Chang-Eun;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.714-719
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    • 2012
  • In this paper, the polishing force monitoring and the control method were implemented for the polishing machine with the airbag tool. Airbag tool has been known to be adaptable to the curvature variation such as the aspherical and the free-form surface. However, it was necessary to control the tool movement of vertical axis also because of the table rotational wobble and vibration. To solve it by the polishing force control, we installed another stepping motor to the z-axis. And the polishing force was measured with the load cell and controlled by the PID Labview controller. A few hundreds gram of the polishing force were well controlled under 0.8 second of the response time and 5% variation. An experiment was done to clean the edge burrs of the micro channel structure of width $87{\mu}m$ using the polishing force control.

Full Contact Polishing Method of Aspherical Glass Lens Mold by Airbag Polishing Tool (에어백 공구에 의한 비구면 유리 렌즈 금형의 전면 접촉 연마)

  • Lee, Ho-Cheol;Kim, Jung-Uk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.82-88
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    • 2008
  • Conventional aspherical lens polishing methods by the small tool polishing use aspherical profile and the trajectory of the polishing tool is also controlled. In this paper, new full contact polishing mechanism is suggested to polish aspherical glass lens mold by both airbag polishing tool and eccentric motion. Full contact concept by airbag polishing tool and no position control make the easy polishing setup and do not need aspherical design profile. An aspherical lens polishing machine was made for this study and a verification experiment was performed for surface roughness improvements.

Development of a COD(Chemical Oxygen Demand) Sensor Using an Electrode-surface Grinding Unit (전극표면 연마 유니트를 이용한 전기화학적 COD측정용 센서의 개발)

  • Yoon, Seok-Min;Choi, Chang-Ho;Park, Byung-Sun;Jin, Gil-Joo;Jeong, Bong-Geun;Hyun, Moon-Sik;Park, Jong-Man;Lee, Seung-Sun;Yi, Dong-Heui;Kim, Hyung-Joo
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.4
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    • pp.453-458
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    • 2006
  • An electrochemical COD(Chemical Oxygen Demand) sensor using an electrode-surface finding unit has been constructed. The electrolyzing(oxidizing) action of copper on the organic species was used as the basis of the COD measuring sensor. Using a simple three electrode cell, organic species which has been activated by the catalytic action of copper is oxidized at a working electrode, poised at a positive potential. A novel modification of the above method allowed for extended use of the electrode, in which the action of the electrode is regenerated by an electrode-surface grinding unit. When samples obtained from a wastewater treatment factory were measured, a linear correlation($r^2=0.93$) between the measured value(EOD) and $COD_{Mn}$ of the samples was observed. Overall results indicated that the electrochemical sensor with grinding unit could be applied for continuous measurements of COD in practical fields.

Development of 3 dimensional Automatic Polishing System (3차원 자동 연마장치의 개발)

  • ;;;Isao Shibata
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.314-318
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    • 2002
  • Recently, new polishing tool which was made by magnetic intelligent compound(Magic) was invented. The distribution of abrasives in this new tool can be controlled by magnetic field. Therefore, we can make a special polishing tool which has well arranged abrasives after cooling. In this study, 3 dimensional polishing machine was developed in order to polish complicated - shaped inner surfaces of molds. The performance of developed machine was investigated by measuring the roughness of polished surface using new polishing tool.

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Recovery of Heavy-Metallic Components by the Solar Cell Electricity from Wasted Electro-polishing Solution of 316L Steel (태양전지 전력을 이용한 316L강의 전해연마 폐액 중 중금속 성분의 회수)

  • Kim, Gi-Ho;Seo, Tae-Yong;Jang, Jeong-Mok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2008.11a
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    • pp.129-131
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    • 2008
  • 태양전지에서 발생되는 전력을 이용하여 중금속 성분이 함유된 공장 폐수에서 중금속 성분을 전착 회수하는 내용의 연구 및 장치를 개발하였다. 공장 폐수는 316L강을 전해연마한 후 배출되는 용액을 사용하였으며, 양극은 백금도금된 티타늄망을, 음극은 순수 동판을 사용하여 전해에 의해 중금속 성분을 전착시켰다. 전해액 및 전착 금속에 대한 분석도 이루어졌다.

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The Development of Intelligent Polishing Robot Automation System of the Metal-Mold using Personal Computer Program and Automatic Tool Change System (자동공구교환장치와 PC용 프로그램을 이용한 지능형 연마 로봇시스템의 개발)

  • 안종석;유범상;오영섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.3-8
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    • 2002
  • An intelligent polishing robot automation system is developed. Automatic Tool Change System(A.T.C.), Tool Posture Angle Control, and Robot Program for Polishing Application are developed and integrated into a robotic system that consists of a robot, pneumatic finding tool, and finding abrasives (papers and special films). A.T.C. is specifically designed to exchange whole grinding tool set for complete unmanned operation. Tool Posture Angle Control is developed to give a certain skew angle rather than right angle to tools on the surface for best finishing results. A.T.C. and Tool Posture Angle Control is controlled by a PC and the robot controller. Also, there have been some considerations on enhancing the performance of the system. Some elastic material is inserted between the grinding pad and the holder for better grinding contact. The robot path data is generated automatically from the NC data of previous machining process.

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A Study on PC-NC Based Aspherical Lens Polishing System with Minimum Translation Mechanism (최소 이송 기구를 갖는 PC-NC 기반의 비구면 렌즈 연마 장치에 관한 연구)

  • Yang, Min-Yang;Lee, Ho-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.65-71
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    • 2001
  • The development process of the polishing system for the aspherical lens mold for opto-electronics industry is described. The system uses the method that polishing tool is scanned on the surface under PC-NC control for the aspherical lens mold. The two axes interpolation of the minimum translation mechanism is applied to give uniform working condition by motion analysis. An aspherical surface is divided into multiple sections and each dwell time is calculated from the polishing rate model based on the Preston equation. As result of form error compensation experiment, initial form error is decreased about 25% while an average value of surface roughness is also reduced successfully from 180nm to 19nm.

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Development of acoustic emission sensor using piezoelectric elements and monitoring system for polishing process (압전소자를 이용한 AE센서 및 연마공정 감시장치 개발)

  • 김정돈;김성렬;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.560-565
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    • 2001
  • Recently, machining process monitoring technique based on AE(acoustic emission) signal is used widely and becomes very important technique in machining process for improving the efficiency and the confidence of the systems. In this study, we fabricated a cheap acoustic emission sensor and monitoring system and estimated the properties of them through comparing with commercial AE sensor systems. In addition, we evaluated the performance of the fabricated sensor in polishing process. Futhermore, we are scheduled to develop the multi-point polishing process monitoring system through fabrication of the more AE sensors and complement of the monitoring system.

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