• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.1
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• pp.12-19
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• 2022

The propellants used in the gas generator of the ducted rocket are fuel-rich propellants, which contain an excessive amount of metal fuel and a small amount of oxidizing agent compared to general solid rocket propellants. In this paper, boron powder and MgAl(Magnesium-Aluminium alloy) were applied to produce fuel-rich propellants. The optimum formulation was determined by characterizing these metal fuel-rich propellants. Analysis of combustion products in the gas generators confirmed that the fuel-rich propellants containing fine boron powder itself instead of boron-bead could be useful in gas generators.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.43 no.7
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• pp.593-600
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• 2015

In this study, a combined hybrid rocket system is newly introduced which has characteristics of both gas generators and afterburner type hybrid rockets. In particular, a combined gas generator utilizing solid fuel and liquid/gas oxidizer was designed as a primary combustor of the system. Combustion tests were carried out with various equivalence ratio affected by parameters such as fuel length, oxidizer flow rate, fuel port diameter and fuel type. In general, fuel-rich gas generator produces low combustion gas temperature to meet the temperature requirement and the target temperature was transiently set less than 1600 K. Since it was found that controlling parameters showed limited effects on the change of equivalence ratio, mixture of $O_2$ and $N_2$ as an oxidizer was additionally introduced. As a result, a combined gas generator successfully produced combustion gas temperature of less than 1600 K Future studies will carry out more combustion tests to attain fuel-rich combustion gas temperature less than 1200 K, which was a temperature requirement of a gas generator system in the previous studies.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.5
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• pp.12-18
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• 2014

A study of gas generator Fuel-Rich propellant for air-breathing propulsion system was performed in this paper. General solid propellant comprises a mean of 60% or more oxidizing agents. but, to develop the fuel-rich solid propellant increased the content of the metal fuel and reduced the content of the oxidizing agents by approximately 30%. Very high amount of heat per volume of fuel into the metal having the Boron was used. Amorphous Boron Powder was applied to propellant as beads type and it allowed to design more amount of metal fuel in the fuel-rich propellant. And the Combustion characteristics and properties of fuel-rich solid propellant according to the Boron-bead sizes were confirmed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.9-12
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• 2010

This paper discusses experimental data for the assessment of flow discharging characteristics of double swirl coaxial injectors operating at fuel-rich conditions. Combustion tests employing liquid oxygen and kerosene (Jet A-1) were conducted and a discharge coefficient was utilized for defining flow characteristics. A mass flow rate, a pressure, and a temperature were measured to estimate discharge coefficients. Fuel injectors revealed a fixed value of a discharge coefficient regardless of matched LOx injector design, chamber pressure, and mixture ratio. However, oxidizer injectors showed varying discharging coefficients depending on chamber pressure and mixture ratio. Flame structure variations seem to affect flow discharging characteristics of the oxidizer side.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.197-201
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• 2006

In the development process of a fuel-rich gas generator using kerosene and LOx for a 30 tonf class liquid rocket engine, a heat damage occurred at the LOx post of swirl coaxial injectors used in the gas generator and the problem has been examined. To prevent the heat damage, injectors are redesigned to have an increased recess while maintaining internal mixing, which minimizes recirculation region to prevent anchoring of the flame in the recirculation region. The combustion test results of the sub-scale gas generator showed that this scheme can prevent heat damage of the LOx post in the swirl coaxial injectors of the fuel-rich gas generator.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.05a
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• pp.145-148
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• 2009

Combustion tests of a fuel-rich gas generator had been conducted using the assembly of a powerpack. A gas generator is prone to longitudinal modes of combustion instabilities in a powerpack due to the increase of a characteristic length. It has been observed that the orifice inserted at the exit of the gas generator suppresses a longitudinal combustion instability. The intensities of pressure fluctuations in the manifolds and the chamber increase quadratically with a chamber pressure. Pressure fluctuations in the fuel manifold reveal two-fold strength greater than those in the oxygen manifold and the chamber. Frequency analysis indicates nonlinear characteristics inherent in the pressure fluctuations in the fuel manifold.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.04a
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• pp.79-82
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• 2011

An afterburning device was developed to safely treat unburnt gases of fuel-rich condition discharged by a gas generator. Hot-firing tests for a subscale gas generator were carried out to investigate operation and safety of the afterburning device. When supplying additional liquid oxygen, the length of the afterburning flame was significantly reduced.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.34 no.10
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• pp.56-60
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• 2006

It is essential to predict thermodynamic properties of combustion gas with respect to a propellant mixture ratio for the development of a gas generator for a liquid rocket engine. The present study shows the temperature measurement of exit combustion gas as a function of a mixture ratio through the series of combustion tests of a fuel-rich gas generator with liquid oxygen and Jet A-1. The measurements of dynamic and static pressures, and combustion gas temperatures allowed the estimation of thermodynamic properties like a specific heat ratio, a gas constant, and a constant pressure specific heat of the combustion gas. The comparison of the experimental results with predictions made by interpolation parameters obtained from the modification of the chemical equilibrium code indicates that the interpolation method calibrated using the temperature measurements can be utilized as an effective tool for the initial design of a fuel-rich gas generator.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.118-122
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• 2006

For the development of a gas generator of a liquid rocket engine, the prediction of thermodynamic properties of combustion gas with respect to a propellant mixture ratio becomes critical. The present study focuses on the temperature measurement of exit combustion gas as a function of a mixture ratio through combustion tests of a fuel-rich gas generator propelled by Lox/Jet A-1. The measurement of combustion dynamic and static pressures allowed indirect estimation of thermodynamic properties like specific heat ratio, gas constant, and constant pressure specific heat. Comparing the results with empirical prediction through an interpolation reveals that the interpolation method calibrated using temperature results can be utilized as an effective tool for the design of a fuel-rich gas generator.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.4
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• pp.38-45
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• 2007

A liquid rocket engine fuel-rich gas generator has been developed for the first time in the country, which can produce combustion gas over the rate of 4 kg/s at 900 K and 58 bar. The gas is not only for driving a turbopump but also for providing heat source for propellant supply tanks. The final design of the gas generator had been fixed based on the concept and preliminary development tests, and was validated through structure and heat transfer analysis. The manufacturing involved precision machining, surface finish, and special welding technique. The final assessment on the characteristics of ignition and combustion had been carried out for two different versions of injector heads. This concluded that the present product satisfies the development requirements such as spatial temperature distribution and the development has been successful.