• Title/Summary/Keyword: 연료탱크

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Analysis on Fitting Characteristics of a Metal-Sealing Pipe of the Hydrogen Fuel Tank for FCEV (FCEV용 고압연료탱크 메탈씰링 파이프의 체결특성 해석)

  • Lee, J.M.;Jeong, J.H.;Chon, M.S.;Lee, H.W.
    • Transactions of Materials Processing
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    • v.27 no.1
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    • pp.54-59
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    • 2018
  • In connecting parts of a hydrogen fuel cell vehicle, since the rubber ring is permeable to hydrogen, it is necessary to use a metal sealing structure which ensures leakage stability. Finite element analysis was performed to verify the fitting characteristics of the metal sealing structure, which is used to connect the pipe to a high pressure hydrogen FCEV tank. Deformation shape, contact distance and axial load were compared experimentally and these values were in agreement with each other. In the contact surface, between the pipe and the fitting body, the stress at the edge of the contact surface was higher than the center point, which was considered to be a good characteristic in view point of the leakage. The location of the contact points has almost no change in the upper part of the fitting, but that of the lower parts move downward as the fastening amount increases. The contact pressure at the lower part is maintained at the same constant level.

우주발사체에 적용되는 지상 엄브리칼 체결장치의 구성과 기능

  • Kim, Yong-Uk;Kim, Dae-Rae;Lee, Jeong-Ho;O, Seung-Hyeop
    • The Bulletin of The Korean Astronomical Society
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    • v.37 no.2
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    • pp.151.1-151.1
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    • 2012
  • 우주발사체와 발사지원설비를 연결하여 추진제 공급과 전기신호 송수신 등을 가능하게 하는 메커니즘을 엄브리칼 장치라고 한다. 국내 우주발사체의 경우 액체산소와 케로신을 추진제로 사용하며, 질소, 공기 및 헬륨 등의 가스를 밸브구동, 공간 퍼지, 추진제 가압에 이용한다. 본 논문에서는 우주센터의 발사대설비에 적용된 엄브리칼 장치 중 추진제 및 고압가스 공급을 위한 자동체결장치(auto coupling device)의 구성, 기능 및 발사 준비를 위한 프로세스에 대해 기술하고 있다. 자동체결장치는 발사체 하부 두 곳에 연결되며, 산화제 공급측의 체결장치(coupling device 1)와 연료 공급측의 체결장치(CD 2)로 구성된다. 이 장치는 발사체와의 접촉면에서 기밀을 확보한 상태에서 내부의 탱크, 밸브, 인터스테이지 등에 추진제 및 각종 가스를 공급하는 통로역할을 하며, 발사준비가 완료된 후에는 발사체 이륙 전 또는 이륙과 동시에 발사체로부터 자동으로 분리된다. 각각의 체결장치 구성품으로는 발사체 이륙시 발생하는 고온의 화염으로부터 장치를 보호하는 PD(protective device), 접촉면에 기밀을 제공하고 추진제 누출을 방지는 MCP(multi-channel plate), 접촉면을 보호하기 위한 덮게, 각종 연결 배관의 전진과 후진을 위한 캐리지, 발사체와의 체결을 지지하는 그립 등이 있다. 발사 준비를 위해서 사전에 장치의 독립운용시험을 통해 각 구성품의 상태와 기능을 점검하고 장치의 작동성을 검증한다. 이후 발사체를 모사하는 기체 및 관제설비와 종합적으로 연계 시험과 모사시험을 수행하여 최종적으로 발사준비상태를 확인하게 된다. 이러한 자동체결장치의 운용 경험은 한국형발사체의 지상지원설비 개발에 활용할 수 있을 것이다.

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A Study on Technique of Development Test by an Aircraft Captive Flight Test in Weapon System (무기체계의 항공기 탑재비행시험을 통한 개발시험 기법 연구)

  • Yeom, Hyeong-Seop;Oh, Jong-Hoon;Sung, Duck-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.10
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    • pp.1010-1016
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    • 2009
  • In this paper, we have described an aircraft captive flight test for the development test of weapon systems. We have conducted a captive flight test for the development of core onboard parts and sensors of airborne weapons and guided missiles. We have used KTX-1/XKO-1 aircraft as a platform for the captive flight test. In order to perform a captive flight test, we have made a captive test pod as a shape of external fuel tank in the XKO-1 and have modified XKO-1 aircraft for a system interface. We have taken a development test about all kinds of seekers, navigation & guidance systems, and core part of guided missile through the aircraft captive flight test.

Propulsion Installation Design on Wing-Mounted-Nacelle Type (주익장착방식의 추진기관 장착설계)

  • 진광석;최광윤;공창덕
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.1
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    • pp.88-94
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    • 1998
  • Installation design methods and results of an aircraft engine on the wing-mounted-nacelle type aircraft has been presented in this paper. The design process starts from design requirements and constraints and covers some major aspects of the engine installation design such as wing-nacelle interference drag, roll clearance, ground clearance, nose gear collapse margin, rotor burst and fuel tank capacity. The method was applied to 100-seat class airplane(K100). Results of the design suggest optimum nacelle location and nacelle installation angle(toe-in, incidence, droop angle) which satisfies in stalled engine performance and size/location of wing dry day.

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Performance Test of a Small Simulated High-Altitude Test Facility for a Gas-turbine Combustor (가스터빈 저온/저압 점화장치 구성 및 운영조건 확인 시험)

  • Kim, Tae-Woan;Lee, Yang-Suk;Ko, Young-Sung;Lim, Byeung-Jun;Kim, Hyeong-Mo;Kim, Sun-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.153-156
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    • 2008
  • Ignition and combustion performance of a gas-turbine engine were changed by various high-altitude condition. A goal of this study is to make the small test facility to simulate high-altitude condition. To perform the low pressure condition, a diffuser was used in various diffuser front of primary nozzle pressure. To perform the low temperature, heat exchanger was used in various mixture ratio of cryogenic air and ambient temperature air. The experimental result shows that high-altitude conditions can be controled by diffuser front of primary nozzle pressure and mixture ratio of cryogenic air and ambient temperature air.

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An Implementation for Oil Mixing Preventive Device and Time Indicator (혼유 주유 방지 및 세차 대기 표시기 구현)

  • Kim, Seong-Jin;Sunwoo, Yong-Woon;Lee, Sung-Hyun;Lee, Jung-Woong;Lee, Seung-Dae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.14 no.1
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    • pp.191-198
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    • 2019
  • In this paper, we implemented the prevention of oil mixing accidents caused by stereotypes or novice drivers at gas stations. After the CO gas concentration of the fuel tank is measured using the MQ-9 gas sensor, the gasoline and diesel are distinguished from each other. This is decided by using a servomotor to lock of the fueling nozzle to prevent the mixing of oil. In addition, car washes time display is implemented by using infrared sensor to save the time and to provide convenience for customers who want to wash car after fueling.

Gas Tank Microleakage Reception Characteristics According to Thickness of the First Matching Layer of Ultrasonic Sensor (초음파 센서의 1차 정합층 두께에 따른 가스탱크 미세누설 수신특성)

  • Seo, Wonjun;Son, Seongjin;Im, Seokyeon
    • Tribology and Lubricants
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    • v.37 no.5
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    • pp.164-171
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    • 2021
  • Ultrasonic sensors show various reception characteristics based on the density of the measurement medium; hence, they are used in various fields to benefit from the characteristics of ultrasonic signals. In this study, the reception characteristics according to the thickness of the first matching layer are compared and analyzed for application to gas tank microleak detection. Accordingly, three types of sensors are manufactured with varying thicknesses of the first matching layer, namely 4.8 mm, 5.1 mm, and 5.5 mm; further, a direct measurement method is used wherein the sensor is attached to the inside of the chamber. Experiments are conducted to observe the phase change due to microleakage, which is the most linear in the sensor with the 4.8 mm thick first matching layer. This is assumed to be the result of stable signal transmission and reception with little phase deviations over time because the first matching layer is closest to the ultrasonic wavelength. The other sensors show nonlinear results with increasing thickness of the first matching layer. Through this study, it is found that appropriately selecting the thickness of the first matching layer of the ultrasonic sensor can greatly influence sensor reliability.

A Study on the Cause and Improvement of Crack in the Installing Structure of the Bulkhead of Aircraft (항공기 Bulkhead 체결구조의 균열 원인 및 개선에 관한 연구)

  • Choi, Hyoung Jun;Park, Sung Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.448-454
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    • 2020
  • This study aims to determine the cause of structural defects occurring during aircraft operations and to verify the structural integrity of the improved features. The fracture plane was analyzed to verify the characteristics of the cracks and the fatigue failure leading to the final fracture was determined by the progress of the cracks by the repeated load. During aircraft operations, the comparative analysis of the load measurement data at the cracks with the aircraft design load determined that the measured load was not at the level of 30% of the design to be capable of being damaged. A gap analysis resulted in a significant stress of approximately 32 ksi at the crack site. Pre-Load testing also confirmed that the M.S. was reduced by more than 50% from +0.71 to +0.43, resulting in a sharp increase in aircraft load and the possibility of cracking when combined. Thus, structural reinforcement and the removal of the gap for aircraft cracking sites improved the defect. Based on the structural strength analysis of the improvement features, the bulkhead has a margin of about +0.88 and the fitting feature is about +0.48 versus allowable stress. In addition, the life analysis results revealed an improvement of approximately 84000 hours.

Influence of the Type of Curing Agent on Swelling Behavior of Natural Rubber Foam (가교제의 종류가 천연고무 발포체의 팽윤거동에 미치는 효과)

  • Lee, Hwan-Kwang;Chung, Tea-Kyung;Kim, Sung-Chan;Kim, Hyun-Gi;Choi, Kyung-Man;Kim, Young-Min;Han, Dong-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1775-1781
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    • 2008
  • The effects of the type of curing agent on the swelling of the natural rubber(NR) sponge applicable to the self-sealing layer of a helicopter fuel tank were investigated. The curing systems employed were peroxide and mixed ones of sulfur and peroxide. The NR compounds were prepared in a kneader and a roll-mill. The compounds were partially cured in a press at high pressure and subsequently cured fully with expansion in another press at atmospheric pressure. The apparent density of the NR sponge was measured and the cell structure was observed with scanning electron microscopy. The swelling experiments were performed at room temperature using toluene, iso-octane, and an aircraft fuel as a solvent. More rapid volume swelling of the NR sponge cured by peroxide was achieved than cured by sulfur and peroxide with similar amount of curing agent added in rubber compounds. The apparent density and cell structure of the sponge were extremely sensitive to the amount of peroxide, which influences again the swelling behavior of the NR sponge. It is important to control properly two reactions of decomposition of foaming agent and crosslinking of NR in the mold to obtain rapid swelling of the NR sponge on contact of the fuel.

A Study on the Improvement of LNGC Re-liquefaction System (LNG선 재액화 시스템의 성능 개선에 관한 연구)

  • Oh, Cheol;Song, Young-Uk
    • Journal of Navigation and Port Research
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    • v.33 no.10
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    • pp.659-664
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    • 2009
  • LNG carriers have, up to 2006, mainly been driven by steam turbines. The Boil-Off Gas from the LNG cargo tanks has so far been used as fuel. This is a costly solution that requires special skills during construction and operation. Alternative propulsion systems offer far better fuel economical efficiency than steam turbines. Instead of previous practice using Boil-Off Gas as a fuel, the Re-liquefaction system establishes a solution to liquefy the Boil-Off Gas and return the LNG to the cargo tanks. This Re-liquefaction of Boil-Off Gases on LNG carriers results in increased cargo deliveries and allows owners and operators to choose the most optimum propulsion system. In this study, thermodynamic cycle analysis has been performed on two type of LNG Re-liquefaction system which was designed and adopted for the Q-Flex(216,000$m^3$) and Q-Max(266,000$m^3$) LNG carrier under construction at Korea ship yards and variable key factor was simulated to compare efficiency, power and nitrogen consumption of each Re-liquefaction system.