• Journal of Advanced Marine Engineering and Technology
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• v.41 no.1
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• pp.21-30
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• 2017

Of the marine engine components, the piston crown and exhaust valve are repaired most frequently. These works are conducted through conventional welding processes such as GTAW or SAW, domestically in marine engine repair factories. New high-efficiency welding or overlay processes such as tandem SAW, tandem MAG, hybrid TIG-MIG welding, pulsed-GMAW, CMT welding, and super TIG welding have been developed recently. Moreover, the plasma transfered arc (PTA) process is an efficient spray method for overlaying on the exhaust valve. In this review paper, the new high-efficiency repair welding methods are introduced for marine engine components. The problems due to repair welding for marine engine components are also presented.

• Aerospace Engineering and Technology
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• v.7 no.2
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• pp.162-169
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• 2008

Dynamic characteristics of a control valve, which plays an important role in thrust control of liquid rocket engines, have been analysed by AMESim simulator modeling. A speed control method has been proposed for the control of the valve equipped with a BLDC motor and the performances of this control method have been proved in making a comparison between the predictions of simulation and experimental results. Moreover, it is shown that a control valve with a second pre-filter is enough stable to the flow disturbances. The speed control method for BLDC motor is more simpler than PI gain scheduling method for the application in complex flow system.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.4
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• pp.28-35
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• 2017

A main oxidizer shutoff valve controls the supply of the oxidizer flow into the combustion chamber of a liquid rocket engine. This shutoff valve also carries out the pre-chilling of oxidizer supply lines by permitting recycling flow for stable transient start of the engine. In the present paper, the flow tests for the recycling line of the valve were conducted in order to evaluate the cooling performance of the main oxidizer shutoff valve. In addition, cryogenic life-cycle tests were performed with an assumption of the increase of spring constant with increasing valve operating times due to ductile-brittle transition effects.

• Journal of the Korean Society of Propulsion Engineers
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• v.9 no.4
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• pp.96-103
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• 2005

The main purpose of launch vehicle is to insert satellite into a target orbit safely and correctly. To accomplish the main purpose of launch vehicle, the inserting velocity, inserting angle, and final mass of launch vehicle should be within the allowable range. In general, such requirements are satisfied with applying TCS(Thrust Control System) and TDS(Tank Depletion System), which manage thrust and mixture ratio by controlling propellant flow rate with thrust and mixture ratio control valves. In this study, the control characteristics of thrust and mixture ratio control valve were examined by PID control logic for stable operation of liquid-Propellant rocket engine at on-dosing point. The analysis on the control characteristics of control valves was done with AMESim code and the results from control valve test facility at KARI.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.11
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• pp.1077-1084
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• 2017

Camshaft engines designed for constant engine loads have been applied to existing marine diesel engines. However, due to environmental regulations, electro-hydraulic servo mechanisms, which have a loaddependent cylinder liner jacket water cooling system (LDCL-JWCS), have been recently developed to individually control the temperature of the cylinders depending on the engine load. In this system, the 3-way valve, which prevents low temperature corrosion by reducing the temperature difference between the upper and lower parts of the cylinder, has been employed, but the outlet mass flow of the existing valve is low. In this study, the design of the internal shape of the 3-way valve was performed by analyzing the effects of the design parameters of the valve shape on the performance (i.e., the outlet mass flow rate and temperature). The proposed model was verified by comparing its performance to that of existing marine diesel engine valves.

• Aerospace Engineering and Technology
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• v.13 no.2
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• pp.160-166
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• 2014

The shutoff valve of a Liquid Rocket Engines (LRE) controls the flow of propellant between turbo-pump and combustion devices of LRE using pilot pressure and spring force. The shutoff valve is closed when the pilot pressure is removed from the diaphragm type actuator. During designing process of life cycle is when should be analyzed according to the characteristics of forces with respect to the opening and closing of diaphragm actuator. A valve has been designed to adjust the control pressure which is required to open a poppet and to determine the working fluid pressure at which a valve starts to close. During flow capacity test under room temperature as a part of life cycle tests, the leakage in diaphragm was occurred due to the leakage of sheet welding sections. The operating cycle of the diaphragm type actuator is about 61 times with 22 MPa of pilot pressure.

• Journal of Industrial Technology
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• v.19
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• pp.51-57
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• 1999

This research has an object to find out how the position of inlet valve influence swirling and tumbling of turbulence inside the combustion chamber of 4 valve engine. The computational analysis of three dimensional complicated turbulence flow in the cylinder is done by the KIVA-3V program to carry out this object. One use 6 valve positions with the bowl type of piston cavity. The swirl ration and the tumbling ratio of flow filed are evaluated quantitatively to find out how each valve position influence flow phenomena in the combustion chamber during the intake and compression processes.

• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.4
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• pp.64-71
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• 2022

For the development of an improved upper-stage engine, research on a staged combustion cycle liquid rocket engine is in progress. A cold flow test, ignition test, and combustion test plans were established and performed to develop reignition combustion technology. In order to solve the problem of purge gas flowing into the fuel line, which may cause cavitation in the turbo pump during reignition, the test results of each stage were analyzed. Based on the analysis results, the purge gas inflow problem was solved by reducing the overlapping time between the operation of the bubble removal valve and the opening of the purge valve and the engine fuel valve. Based on this, the reignition combustion test was successfully performed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.413-416
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• 2009

For the liquid rocket engine, the gas generator oxidizer shut-off valve which supplies the oxidizer to a gas generator needs structural safety under the internal pressure, which is higher than the chamber pressure. In this study, static stress analyses of the various design in the vicinity of the region where the stress is concentrated were performed for designing the lightweight valve, A lightest model of which the concentrated stress does not exceed the yield criteria has been suggested. Also, whole size effect of the valve on the concentrated stress was investigated.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1998.10a
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• pp.151-159
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• 1998

디젤 엔진의 푸쉬로드 타입의 밸브 트레인에서의 힘의 전달 과정을 기구학적 응용을 통하여 구하였다. 이러한 힘의 최종 전달 단계인 캠과 평판 종동물의 접촉에서의 작용하중과 상대 운동 속도를 계산하였고 접촉면에서의 유막 두께를 고체면의 탄성변형을 고려하여 계산하였다. 특히 탄성 유체 윤활의 해석을 하는데 있어서 안정성과 수렴성이 우수한 멀티그리드 멀티레벨 기법을 사용하였으며 동하중 상태를 고려하여 유막 두께를 계산하고 기존의 정상상태의 해석해와 비교하였다.