• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.8
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• pp.913-920
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• 2011

We describe the evaluation of the fatigue life and strength of a lightweight railway bogie frame made of glass fiber/epoxy 4-harness satin-woven composites. To obtain the S-N curve for the evaluation of the fatigue characteristics of the composite bogie frame, we performed a tension-compression fatigue test for composite specimens with different stacking sequences of the warp direction, fill direction, and $0^{\circ}/90^^{\circ}$ direction. We used a stress ratio (R) of -1, a frequency of 5 Hz, and an endurance limit of $10^7$. The fatigue strength of the composite bogie frame was evaluated by a Goodman diagram according to JIS E 4207. The results show that the fatigue life and strength of the lightweight composite bogie satisfy the requirements of JIS E 4207. Given its weight, its performance was better than that of a conventional metal bogie frame based on an SM490A steel material.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2000.11a
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• pp.17-17
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• 2000

탄소섬유/에폭시 적충복합재는 경량성 및 비강도, 비강성이 우수해 최근 들어 항공기, 자동차, 우주선 등에 대한 적용이 급속도로 증가하고 있다. 그러나 적충복합재 구조물에 있어 최대 약점 중 하나는 적충된 면이 서로 떨어지는 충간분리가 발생 할 수 있다는 것이다. 본 논문에서는 탄소섬유/에폭시 적충복합재의 파괴특성을 향상시키기 위해 프리프레그 (prepreg)를 이온빔으로 표면처리하는 방법에 대해 연구하였다. 즉 프리프레그를 $Ar^+$ 이온도 움반응법에 의해 표면처리 하였으며 이를 적용, 열림모드 파괴특성을 검토하였다. 즉 표준 프리프레그와 표면처리 된 프리프레그를 이용 $0^{\circ}$ 단일방향 DCB(Double Cantilever Beam) 시편을 제작하였으며, 각각의 경우에 대하여 파괴시험을 수행하였다. 파괴시험으로부터 파괴 저항곡선(R-곡선)을 결정하여 이를 비교 검토함으로서 프리프레그의 표면처리가 파괴특성에 미치는 영향을 해석하였다. 본 연구를 통해 얻어진 결과를 요약하면 다음과 같다. 첫째, 층간분리 길이가 동일한 경우 표면처리한 경우의 컴플라이언스가 표면처리 하지 않은 경우에 비해 작게 나타남을 알 수 있었다. 둘째, 파괴하중 값은 컴플라이언스와 반대현상을 나타낸다. 즉 표면처리한 경우의 파괴하중 이 표면처리 하지 않은 경우에 비해 크게 나타남을 알 수 있었다. 셋째, 표면처리 한 시편의 경우 R-곡선이 향상됨을 알 수 있었다. 즉 표면처리 한 경우의 열림모드 파괴이성, $G_{Ic}$ 값은 표준 시편의 값보다 24% 높았다. 이는 프리프레그의 표면처리 가 충과 충간의 접착강도를 증가시키고 또한 탄소섬유와 에폭시 간의 계면력을 증가시킨데 기인하는 것으로 사려된다.되었으며, duty-on 시간의 증가에 따라 $Cr_2N$ 상의 형성이 점점 많아져 80% duty-on 시간 경우에는 거의 CrN과 $Cr_2N$ 상이 공존하는 것으로 나타났다. 또한 duty-on 시간이 증가할수록 회절피크의 세기가 증가하여 결정화가 더 많이 진행되어짐을 알 수 있었다. 마찬가지로 바이어스 펄스이 주파수에 다른 결정성의 변화도 펄스의 주파수가 증가할수록 박막이 결정성이 좋아지고 $Cr_2N$ 상이 쉽게 형성되었다. 증착 진공도에 따른 결정성은 상대적으로 질소의 농도가 높은 낮은 진공도에서는 CrN 상이 주로 형성되었으며, 반대로 높은 진공도에서는 $Cr_2N$ 상이 많이 만들어졌다. 즉 $1.3{\times}10^{-2}Torr$의 증착 진공도에서는 CrN 상만이 보이는 반면 $9.0{\tiems}1-^{-2}Torr$ 진공도에서부터 $Cr_2N$ 상이 형성되기 시작하여 $5.0{\tiems}10^{-2}Torr$ 진공도에서는 두개의 상이 혼재되어 있음을 알 수 있었다. 박막의 내마모성을 조사한 결과 CrN 박막의 마찰 계수는 초기에 급격하게 증가한 후 0.5에서 0.6 사이의 값으로 큰 변화를 보이지 않았으며, $Cr_2N$ 박막도 비슷한 거동을 보였다.차 이, 목적의 차이, 그리고 환경의 의미의 차이에 따라 경관의 미학적 평가가 달라진 것으로 나타났다.corner$적 의도에 의한 경관구성의 일면을 확인할수 있지만 엄밀히 생각하여 보면 이러한 예의 경우도 최락의 총체적인 외형은 마찬가지로 $\ulcorner$순응$\lr

• Applied Chemistry for Engineering
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• v.10 no.5
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• pp.639-643
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• 1999

Interpenetrating polymer networks(IPNs) composed of castor oil(CO) polyurethane(PU) and epoxy resin were prepared by the simultaneous polymerization technique. Two types of PU were prepared using 1,4-butanediol(BD) and BD/trimethylolpropane(TMP) as a chain extending agent and crosslinking agent. The PU/epoxy based on BD as a chain extending agent showed more shift in the damping peak than PU/epoxy based on BD/TMP as the PU content was increased. BDPU/epoxy simultaneous interpenetrating polymer networks(SINs) had a better compatibility than BD/TMP-PU/epoxy SINs. For both systems, it was postulated that unique network formation of PU/epoxy SINs as a chain extending agent and crosslinking agent had occurred to a significant extent of phase mixing. The types of chain extender in the PU were found to be an important factor in determining the phase mixing of the IPNs. When the BD/TMP-PU reaction was faster than epoxy network, the extent of phase mixing was retarded by decreasing entanglement of networks. It was found that both PU/epoxy SINs provided enhanced flexural properties and fracture toughness, fracture surfaces of BDPU/epoxy and BD/TMP-PU/epoxy SINs showed the localized shear deformation and generation of stress whitening associated with the cavitation.

• Journal of Adhesion and Interface
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• v.11 no.2
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• pp.41-49
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• 2010

Furan-containing epoxide monomers (8, 9) were designed and synthesized as carbon-neutral, environment-friendly adhesion material. Bicyclic skeleton were constructed using the Diels-Alder reaction of furan and methyl acrylate, both readily accessible starting material from a biomass via bio-refinery process. After reduction of ester functionality, resulting hydroxyl moieties were coupled to epichlorohydrin to provide the epoxy-functionalized furanic monomers (8, 9). The structure of new furanic monomers was confirmed by $^1H$ and $^{13}C$ NMR spectroscopy. As UV-curable monomers, basic properties such as UV curing time and the extent of UV curing were evaluated by photo DSC. Photo-curing shrinkages were measured by linear variable differential transformer transducer (LVDT) and the effect of molecular structure on shrinkage was considered. In addition, new synthetic compounds showed the shear strength over 3 MPa when they were photo-cured between polycarbonate plates, which indicates these compounds are feasible to use as photo-curable adhesive materials.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1995.06b
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• pp.38-46
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• 1995

Bonded film을 형성시키기 위한 대표적인 고체윤활제들로는 이황화-몰리브데늄, 이황화-텅스텐(WS$_{2}$), 보론-나이트라이드(BN), 흑연(Graphite) 등을 들 수 있으며, 이들 고체윤활제를 표면에 효과적으로 부착시키기 위하여 사용되는 수지류는 페놀 및 에폭시계수지 등이 사용되고 있아. Bonded film의 마찰마모특성은 이와 간이 피막 내에 첨가된 고체윤활제 및 수지의 종류, 고체윤활 입자들의 크기 및 순도,그리고 이들 상호간의 배합비율 등에 의하여 크게 좌우되며, 아울러 피막 내에 소량으로 첨가될 수 있는 여러 가지 보조첨가제들에 의해서도 크게 영향을 받는 것으로 알려져 있다. 고체윤활제 성분들의 조성과 더불어, 재료표면의 물리화학적인 전처리 조건도 매우 중요한 요인이 될 수 있다. 따라서 본 논문에서는 이와 같은 윤활피막내 고체윤활제들의 배합, 고체윤활피막의 표면전처리 방법들을 변화하고 이들에 따른 상기 고체윤활피막들의 마찰 및 마모 특성에 관하여 시험을 행하였다.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2009.06a
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• pp.18-18
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• 2009

본 논문은 X8R 온도 특성을 가지는 유전체 원료를 이용하여 고용량이면서 고압화가 가능한 적층 칩 캐패시터를 제작하였다. 대형 고압용 적층 칩 캐패시터를 위한 내부 전극 설계 및 외부 전극 형성 방법에 대한 연구도 함께 진행하였다. 적층 칩 캐패시터를 하이브리드 자동차 및 산업용 인버터의 DC-Link으로 사용하기 적합한 모듈을 제작하였으며 모듈 설계시 고유전율의 에폭시-세라믹 필름을 하였다. 본 모듈을 평가한 결과 기존 캐패시터 모듈에 비하여 2/3 크기의 소형화를 얻을 수 있었으며 ripple 전류 및 발열 특성이 매우 우수함을 확인하였다.

• Journal of the Korea institute for structural maintenance and inspection
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• v.20 no.1
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• pp.56-63
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• 2016

This experiment was compared and analyzed between the original surface paint through chloride penetration, neutralization, freeze-thaw and chemical corrosion resistance measuring internal structure and volume of voids in order to evaluate the effect of increase in durability of the newly modeled nano synthesized polymer paint painted on concrete surface which results improvement on air permeability to increase the durability of concrete structures. The test result of measuring volume of void and inner structure, concrete, spreaded with nano synthesized polymer paint, showed decreasing trend of pore volume in the range of less than $0.1{\mu}m$ and more than $0.3{\mu}m$. Also, using an electron microscope inside showed tightness of hydration texture. Chloride penetration depth of concrete, painted with nano synthesized polymer paint, was decreased more than 92% compared to non-painted concrete and 70% with water-based epoxy painted concrete. Especially, chemical corrosion resistance test set with aqueous solution of 5% sulfuric acid, non-painted concrete and water-based epoxy painted concrete showed weight loss of 4% after dipping for 12 days. On the other hand, concrete painted with nano synthesized polymer paint showed 1.7% weight loss under the same condition. Also, it showed great result of appearance under the criteria of Tsivilis et al.

• Polymer(Korea)
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• v.32 no.2
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• pp.178-182
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• 2008

Cellulose diacetate (CDA) and calcium carbonate ($CaCO_3$) biodegradable composites were prepared by melt mixing in a twin screw extruder and their physical properties were examined. In the melt processing, triacetine and epoxidized soybean oil were added to the composites as a plasticizer and lubricant, respectively. The optimal conditions for the preparation of the biodegradable composites were determined. Acetic acids ($CH_3COOH$) were made by pyrolysis acetyl group ($-OC (O)CH_3$) of CDA and TA in melt processing. Increasing the amount of $CaCO_3$ in the composites resulted in further enhancement of the $CH_3COOH$ absorption effects. The tensile strength and elongation were decreased, and Young's modulus and $T_g$ value increased with increasing amount of $CaCO_3$.

• Applied Chemistry for Engineering
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• v.7 no.2
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• pp.387-392
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• 1996

Natural zeolite/epoxy resin composites were prepared and the cure kinetics was studied by dynamic DSC analysis. With the increments of natural zeolite content, the reaction starting temperature and the exothermic peak temperature were decreased. When diglycidyl ether of bisphenol A(DGEBA)/4,4'-methylene dianiline(MDA)/malononitrile(MN, 10phr) was filled with 20phr of zeolite, DSC thermogram had one peak and when it was filled with 30phr of zeolite, a shoulder appeared on the DSC thermogram. With the filling of 40phr of zeolite, DSC thermogram was separated into two peaks and the activation energy of the first peak, $Ea_1$ was 12.30 kJ/mol and that of the second peak, $Ea_2$ was 12.70 kJ/mol.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.14 no.6
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• pp.35-42
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• 2000

In this paper, AE(Acoustic Emission) signals detected from the growth of the electrical tree in an epoxy resin under ac high-voltage application were analysed to diagnose the insulation deterioration of cast-resin power transformer. Frequency spectra of AE signals generated from the magnetizing and the load currents in the actual operating cast-resin power transformer of 500[kVA] under distribution system of 22.9[kV] were also analysed to distinguish the AE signals due to void discharges from the magnetic circuit noises in the core of the transformer. As the experimental results, we could distinguish the AE signals whether those signals were caused due to the void discharges or due to the magnetic circuit noises by analyzing the frequency spectrum of AE signals. The frequency spectra of AE signals generated from the cast-resin power transformer in operation due to both the magnetizing and the load currents appeared in the range of 40-120[kHz], but the frequency band of AE signals emitted from the void discharges in an epoxy resin sample was about 50[kHz] to 230[kHz].