• 제목/요약/키워드: 앵귤러 콘택트 볼 베어링

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고속 앵귤러 콘택트 볼베어링의 마찰 토오크 특성 (Friction Torque Characteristics in High Speed Angular Contact Ball Bearings)

  • 반종억;김경웅
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제24회 춘계학술대회
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    • pp.68-72
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    • 1996
  • 본 연구에서는 에어오일 윤활하의 고속용 앵귤러 콘택트 볼베어링에 있어서, 여러 축방향의 하중과 윤활량의 변화에 대하여 회전속도에 따른 베어링의 마찰 토오크를 변화를 측정하고, 또한 회전속도, 하중 및 윤활량의 변화가 베어링 접촉부에서의 유막형성에 어떠한 영향을 미치는가를 알아보고자 한다.

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고속 공작기계 주축용 앵귤러 콘택트 볼 베어링의 냉각효과

  • 신영재;이후상;박보선
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.303-306
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    • 1997
  • In the case of a cooled air cooling applied to angular contact ball bearings in a high speed spindle unit,the heat generated heat in bearings is removed and the temperature of inner ring is decreased.. Therefore it is possible to increase the speed of spindle units.

실험식을 이용한 공작기계 주축용 앵귤러 콘택트 볼 베어링의 마찰토크에 관한 연구 (Study on the Frictional Torque in the Angular Contact Ball Bearing for Machine Tool Spindle by Empirical Formula)

  • 김강석;황주호;이득우;이상민;이승준
    • 한국정밀공학회지
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    • 제32권2호
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    • pp.149-157
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    • 2015
  • Ball and roller bearings are commonly used machine elements for supporting rotating motion about shafts in simple devices including bicycles, in-line skates, and electric motors, as well as in complex machines. Heat is generated by the friction in the bearings, which causes the temperature inside the bearing to increase. If the heat is not appropriately removed from the bearing, elevated temperatures may give rise to premature failure. It is, therefore, important to be able to calculate the temperature in the bearings due to friction.Here, we describe a method to estimate the frictional torque in bearings using an empirical formula developed using a method based on bearing analysis tool and the measured frictional torque in a spindle system. Thermal analysis of the spindle system including the bearings was achieved using the finite element method (FEM), and the bearing temperature was compared with measured data to verify the empirical formula.

주축계 구름 베어링의 수명 특성에 관한 연구 (A Study on the Life Prediction Characteristics of the Rolling Bearing in the Machining Center Main Spindle)

  • 황평;권성인;양승환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.768-772
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    • 1994
  • 공작기계의 주축은 최근 고속화,고정밀화 및 고강성화되어가는 경향이 커지고 있다. 이러한 경향에 따라서 주축의] 설계는 매우 중요하며, 주축용 베어링은 앵귤러 콘택트 볼베어링이 많이 사용되고 있다. 공작기계의 주축은 고속 회전에 따른 고강성의 필요성이 증대하게 되고, 고상성을 얻기 위하여 축 방향의 일정한 예압을 주게된다. 이 예압량은 결국 축 방향의 하중이므로 주축용 베어링의 수명을 변화 시키게 된다. 따라서 축 방향 하중의 변화에 따른 베어링의 수명 특성을 파악하여야 하며, 적절한 베어링 수명의 판단을 통해 기계의 보수 및 관리에 관한 재경비를 절감할 수 있다. 그러므로 본 연구에서는 실험을 통해 베어링의 특성 주파수를 이끌어 내고 주파수 스펙트럼 분석을 이용하여 베어링의 상태를 진단하 는 기본겆인 데이터를 얻는다.

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베어링 스팬상에 기어구동축을 갖는 스핀들 베어링 시스템의 열특성에 관한 연구 (Temperature increase of the spindle bearing system having a gear on the bearing span)

  • 최진경;이대길
    • 대한기계학회논문집A
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    • 제22권1호
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    • pp.33-43
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    • 1998
  • High cutting speeds and feeds are essential requirements of a machine tool structure to accomplish its basic function which is to produce a workpiece of the required geometric form with an acceptable surface finish at as high a rate of production as is economically possible. Since the bearings in high speed spindle units are the main heat source of the total cutting system, in this work, the thermal characteristics of the spindle bearing system with a tilting axis were investigated using finite element methods to improve the performance of the spindle bearing system. Based on the theoretical results, a specially designed prototype spindle bearing system has been manufactured. Using the manufactured spindle bearing system, the thermal characteristics were measured. From the comparison of the experimental results with the theoretical ones, it was found that the finite element method predicted well the thermal characteristics of the spindle bearing system.

고속 앵귤러 콘택트 볼베어링의 마찰 토크 및 윤활 특성 (Characteristics of Friction Torques and Lubrication in High Speed Angular Contact Ball Bearings)

  • 반종억;김경웅
    • Tribology and Lubricants
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    • 제13권4호
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    • pp.47-52
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    • 1997
  • Friction torques, electrical contact resistances and bearing temperatures were measured on high speed angular contact ball beatings for the spindle of machine tools. The test bearings ran with oil-air lubrication at the thrust loads from 320 N to 1920 N and at the rotational speed of up to 12000 rpm. Electrical contact resistances between balls and races were measured to evaluate the formation of the lubricant film in the contact area. The test results with sufficient lubrication showed that the variations of friction torques were sensitive to the thrust loads and the rotational speeds, and that the friction torques were higher than those with insufficient lubrication. With insufficient lubrication and high thrust loads, the collapse of the lubricant film was detected even at a high rotational speed. It was concluded that these high speed beatings to run in condition of fluid lubrication should require monitoring not only the temperature increase of the bearing but also the lubricant film formation in contact areas resulting from the change in the applied load and the lubricant amount.

냉장형 모터와 리니어 모터를 적용한 초고속 수평형 머시닝센터의 구조 특성 해석 (Structural Characteristics Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors)

  • 김석일;조재완
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.326-333
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    • 2004
  • This paper presents the structural characteristics analysis of a high-speed horizontal machining center with spindle speed of 50, 000rpm and feedrate of 120m/min. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motor and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guide. The structural analysis model of the high-speed horizontal machining center is constructed by the finite element method, and the validity of structural design is estimated based on the structural deformation of the high-speed horizontal machining center and spindle nose caused by the gravity and inertia forces.

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내장형 모터와 리니어 모터를 적용한 초고속 수평형 머시닝센터의 열 특성 해석 (Thermal Characteristic Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors)

  • 김석일;조재완
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.416-423
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    • 2004
  • This paper presents the thermal characteristic analysis of a high-speed horizontal machining center with spindle speed of 50,000rpm and feedrate of 120m/fin. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motors and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guides. The thermal characteristics such as the temperature distribution, temperature rise, thermal deformation and step response, are estimated based on the finite element model of machining center and the heat generation rates of heat sources related to the machine operation conditions. Especially, the thermal time constant assessed from the step response function is introduced as an index of thermal response characteristics.

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