• Aerospace Engineering and Technology
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• v.13 no.2
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• pp.150-159
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• 2014

This study provides a brief introduction to application of the computational fluid dynamics to domestic development of combustion devices for liquid-propellant rocket engines. Multi-dimensional flow analysis can provide information on the flow uniformity and pressure loss inside the propellent manifold, from which the design selection can be performed during the conceptual design phase. Multi-disciplinary performance analysis of the thurst chamber can also provide key information on performance-related design issues such as fuel film cooling and thermal barrier coating conditions. Further efforts should be made to develop numerical models to resolve the mixing and combustion characteristics of LOX/kerosene near the injection face plate.

• Journal of the Korean Institute of Gas
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• v.16 no.2
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• pp.9-13
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• 2012

The present study has been carried out to diagnose the temperature safety of a boiler desuperheater which decreases abnormally higher temperature of superheated steam in a reheater of a power plant. The liquid water in the desuperheater stays in a closed space. It becomes heated by the high temperature superheated steam and boiling could occur. Boiling might increase internal pressure and it could destroy the desuperheater if the internal pressure exceeds the allowable pressure of the desuperheater. The present study modeled reasonably the desuperheater and four cases of heat transfer analysis are executed with the consideration of insulator and natural convective fluid flow of the inside cooling water. For the case excluded the natural convective fluid flow, the temperature exceeds the allowable temperature and pressure. On the other hand, for the real case included natural convective fluid flow and insulator, the active heat transfer from higher temperature region to lower temperature region occurs and it makes the temperature in the cooling water below the allowable temperature and pressure. From this fact, it could be thought that the desuperheater in the reheater is safe from destroy or back flow.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.34 no.9
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• pp.82-88
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• 2006

In order to effectively reduce thermal loads on regenerative cooled walls, fuel cooling injectors and film cooling devices have often been employed. The present study has established a numerical methodology for prediction of performance and near-wall temperature distribution taking into account the nonuniform mixing due to these additional cooling devices. A correction procedure for main propulsive parameters has also been proposed based on comparison between prediction and experimental data. Under the computational framework of this study, the predicted results were in good agreement with hot-firing test data for a 30 tonf-class full-scale combustor at the design and off-design conditions. As a consequence, the present numerical method is expected to be useful for design and evaluation of regenerative cooled liquid rocket thrust chambers.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.1
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• pp.56-64
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• 2010

A system design has been conducted of the liquid rocket engine for Korean launch vehicle (KSLV-II, Korea Space Launch Vehicle II). The present turbopump-fed liquid rocket engine of vacuum thrust 76 ton and vacuum specific impulse 297 sec adopts gas generator cycle. The combustion pressure of the regeneratively cooled combustor is 60 bar. The propellant is LOx/kerosene. The engine is started by pyrostarter and the combustor is ignited by TEA (TriEthylAluminium). The engine system performance and the subsystems performance requirements are given through energy balance analysis. The combustion pressure, specific impulse and the engine mass are analyzed to be reasonable comparing with the published data. The startup analysis method which will be used in the future has been validated against the turbopump-gas generator coupled test. The tuning method for performance variation of the engine which is not actively controled has been prepared by mode analysis and performance deviation analysis.

• Aerospace Engineering and Technology
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• v.7 no.2
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• pp.103-109
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• 2008

A study has been conducted on the bulging process of regenerative cooling nozzle which is essential for the manufacturing of liquid rocket thrust chamber. Tension tests have been performed for the material to be used for the development of the bulging process and mechanical properties are obtained by the test. Two or three bulging tools were required to complete the bulging process. The necking of the material was a major failure encountered in the bulging process and a research has revealed that grain size of the material has considerable effect on its occurrence. The presently developed bulging process with a controlled grain size material has been successfully applied to the manufacturing of subscale and 30-tonf full scale regeneratively cooled nozzle while demonstrating the applicability and usefulness of the presently developed bulging process.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.305-308
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• 2005

This paper presents a fabrication of a full-stale combustion chamber of a liquid rocket engine for a ground hot firing test. Engine drawings for manufacturing were prepared after conceptual and detail designs. The combustor is composed of a head and a chamber. SUS316L is used for materials of the head because of the good quality in low temperature. Inner materials of the ablative cooling chamber is silica/phenolic and outer case materials is the SUS316L. Materials of the regenerative cooling chamber are C18200 and SUS316L. After lathe, general milling and MCT machinings, components were finished by electrolytic polishing. A brazing method was applied for bonding the injectors and the injector plate, the regenerative cooling chamber because of structure configurations.

• Korean Chemical Engineering Research
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• v.47 no.4
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• pp.446-452
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• 2009

The behavior of a one-step fixed bed reactor which directly synthesizes dimethyl ether(DME) from Natural Gas was simulated. In the reactor, the prevention of the occurrence of hot spots which can cause deactivation of catalysts is pivotal, since methanol synthesis and dehydration reaction involved in the synthesis of DME are highly exothermic. Therefore, we simulated and compared performance of the reactor with counter-current cooling and pool boiling system that can be applied to a commercial plant. As a result, we found that counter-current cooling system is more effective in terms of CO conversion and DME productivity. However, pool boiling system can operate in a small temperature gradient that can decrease problems caused by hot spot. And, the system can operate in a safer range.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.36 no.3
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• pp.271-278
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• 2008

A study has been conducted on the bulging process of liquid rocket engine nozzle which is essential to the manufacturing regenerative cooling combustion chamber. Mechanical properties of the material used for the bulging were experimentally obtained by tension tests. Deformation of the bulged nozzle was confirmed by a structural analysis. The developed bulging process and the deformation analysis result were confirmed by manufacturing of the bulged nozzle specimens and the bulging test. There has been a bulging failure among 7 bulged specimens due to the necking of the material. The cause of necking was investigated by comparing microstructure of the material. The investigation has revealed grain size of the material has considerable effect on the occurrence of the necking.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.3
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• pp.97-103
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• 2012

The combustion chamber and nozzle of a liquid rocket engine should be protected from the high temperature combustion gas generated by the chamber. An upper-stage nozzle extension has a large expansion ratio, therefore, The light-weight refractory materials have been used since the weight impact on the launcher performance is crucial. Gas film cooling method was used before, but was not applicable nowadays. Ablative cooling method and radiative cooling method with niobium alloy, Ni-based superalloy and ceramic based composite have been used to this day.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.181-184
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• 2006

We successfully completed the development test for a 10-ton thrust liquid rocket engine using LOX+LNG (Liquefied Natural Gas, or Methane) with a high performance turbopump system. Resulting from the success of the regenerative-cooling capability using LNG, high pressure-generating capability and gas-generating performance, etc, methane engine with the product name CHASE-10 will be commercialized in the near future.