• Title/Summary/Keyword: 액적토출

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Microdroplet Impact Dynamics at Very High Velocity on Face Masks for COVID-19 Protection (코로나-19 보호용 페이스 마스크에서의 액적 고속 충돌 거동)

  • Choi, Jaewon;Lee, Dongho;Eo, Jisu;Lee, Dong-Geun;Kang, Jeon-Woong;Ji, Inseo;Kim, Taeyung;Hong, Jiwoo
    • Korean Chemical Engineering Research
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    • v.60 no.2
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    • pp.282-288
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    • 2022
  • Facial masks have become indispensable in daily life to prevent infection and spread through respiratory droplets in the era of the corona pandemic. To understand how effective two different types of masks (i.e., KF-94 mask and dental mask) are in blocking respiratory droplets, i) we preferentially analyze wettability characteristics (e.g., contact angle and contact angle hysteresis) of filters consisting of each mask, and ii) subsequently observe the dynamic behaviors of microdroplets impacting at high velocities on the filter surfaces. Different wetting properties (i.e., hydrophobicity and hydrophilicity) are found to exhibit depending on the constituent materials and pore sizes of each filter. In addition, the pneumatic conditions for stably and uniformly dispensing microdroplets with a certain volume and impacting behaviors associated with the impacting velocity and filter type change are systematically explored. Three distinctive dynamics (i.e., no penetration, capture, and penetration) after droplet impacting are observed depending on the type of filter constituting the masks and droplet impact velocity. The present experimental results not only provide very useful information in designing of face masks for prevention of transmission of infectious respiratory diseases, but also are helpful for academic researches on droplet impacts on various porous surfaces.

Comparative Study on Ejection Phenomena of Droplets from EHD Jet by Hydrophobic Coating of Nozzle (노즐의 소수성 코팅에 의한 EHD 제트의 액적 토출 현상 비교 연구)

  • Kim, Yong-Jae;Choi, Jae-Yong;Son, Sang-Uk;Ahn, Ki-Cheol;Keum, Hyun-Joon;Lee, Suk-Han;Byun, Do-Young;Ko, Han-Seo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1742-1746
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    • 2008
  • An EHD (Electro-Hydro-Dynamic) jet for electrostatic inkjet head shows advantages to print micro-size patterns using various inks because it can generate sub-micron droplets and can use highly viscous inks. Thus, many researchers in industrial fields are concerned about the EHD jet in these days. Since the basic principle of the EHD jet is to form a droplet from an apex of meniscus at the end of the nozzle, the ejection mechanism can be changed by the shape of the meniscus. The stable ejection of the droplet is greatly affected by the shape of the meniscus which is also influenced by surface characteristics of the nozzle, electric potential and ink properties. Experiments have been performed using the nozzles with hydrophilic and hydrophobic coatings in this study. The hydrophobic nozzle forms the stable droplets in wider range of the electric potential than the hydrophilic nozzle does.

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잉크젯 공법을 적용한 FPCB의 회로 보호 층 형성에 관한 연구

  • Jo, Hye-Jin;Jeong, Hyeon-Cheol;Jeong, Jae-U
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.269-269
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    • 2008
  • 통상적으로 PCB 연성 기판에는 회로를 보호하기 위한 절연 보호 층이 부착되어 있다. 이 절연 보호 층은 보통 기계적 강도를 갖는 외부 층과 접착력을 가지는 2층 구조로 이루어져 있다. 필름 형태의 보호 층을 회로에 hot lamination 등의 공정을 수행하여 절연 보호 층이 형성된다. 본 연구에서는 복잡한 형상 제어와 보다 정밀한 제품에 응용하기 위하여 보호 층 형성 공정에 잉크젯 공법을 적용하였다. 잉크젯 공정을 이용할 경우 계산된 정략의 액적을 정확한 위치에 탄착시킴으로서 좀 더 정밀한 보호 층 형성이 가능하다. 또한 원하는 위치에 선택적으로 형성 가능한 잉크젯 공법의 장점으로 인해 현 공정대비 원가 절감의 효과가 극대화 된다. 본 연구에서는 보호 층형성에 필요한 재료 선정을 위한 열 경화 잉크 및 UV잉크의 토출성과 퍼짐성 분석 및 인쇄 공정에 대한 연구를 수행하였다.

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A study on the design and characteristics of an actuator for micro droplet ejecting system (미세 액적 토출 시스템의 구동기 설계 및 특성에 관한 연구)

  • Sim, Won-Chul;Kim, Young-Jae;Yoo, Young-Seuck;Joung, Jae-Woo
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.2372-2373
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    • 2005
  • The design of a piezoelectric actuator for micro droplet ejecting system has bee studied. The actuator has been evaluated by using commercial FEM package and its displacement are measured by LDV(Laser Doppler Vibrometer). The characteristics of the actuator are evaluated with varation in a ratio of width of PZT to that of membrane and thickness ratio of PZT to membrane.

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Modeling and Experimental Verification on Static Landing Accuracy of Droplets from Magnetostrictive Inkjet Head (자기변형잉크젯헤드에서 토출된 액적의 정적 착지정확도 모델링 및 실험적 검증)

  • Yoo, Eun Ju;Park, Young Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.1
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    • pp.77-84
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    • 2013
  • Most research on the inkjet printing technology has focused on the development of inkjet head itself, and of process, not on the landing accuracy of the droplets to a target. Thus, this paper presents the modeling and experimental verification on the static landing accuracy and precision of the droplets from the magnetostrictive inkjet head. A simple model based on the angle deviation of a nozzle tip and on a distance to a substrate is considered, assuming that there is no ambient effect. The angle deviation of the nozzle tip is determined by using its digital image with the aid of a pixel calculation program, and the distance to the substrate is set to 1 mm. Three experiments have planned and preformed. The first experiment is to collect the initial data for the landing distribution of the droplets. The second experiment is to collect the repeatability data of the stage used. Then, these data are used to rederive the equation for the final landing position of the droplet. The final experiment is to verify the equation and to show the calibration results. The respective landing accuracy of the droplet after calibration on the x-axis and on y axis has improved from $338.51{\mu}m$ and $-133.63{\mu}m$ to $7.06{\mu}m$ and $13.11{\mu}m$. The respective percent improvement on the x-axis and on y axis reaches about 98 and about 90. The respective landing precision of the droplet after calibration on the x-axis and on y axis has improved from ${\pm}182.6{\mu}m$ and ${\pm}182.88{\mu}m$ to ${\pm}24.64{\mu}m$ and ${\pm}42.76{\mu}m$. The respective percent improvement on the x-axis and on y axis reaches about 87 and about 77.

Characterization and synthesis of aqueous pink-red ceramic ink for digital inkjet printing (잉크젯 프린팅용 pink-red 수계 무기잉크의 제조 및 특성평가)

  • Lee, Won-Jun;Hwang, Hae-Jin;Han, Kyu-Sung;Cho, Woo-Suk;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.1
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    • pp.20-26
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    • 2015
  • Ceramic ink-jet printing technology in art tiles, decorated tablewares and other porcelain products has many advantages of fast and precision printing of various images with high efficiency and low cost. For the application to ink-jet printing, ceramic ink requires a stable dispersibility with nano-sized pigments. In this paper, characteristics of pink-red aqueous ceramic ink for ink-jet printing was demonstrated. $CaCr_{0.1}Sn_{0.8}SiO_5$ pigment was synthesized using solid state reaction and deagglomerated using attrition milling. The aqueous ceramic ink contains 10 wt% of the obtained $CaCr_{0.1}Sn_{0.8}SiO_5$ nanopigment with 0.4 wt% of sodium dodecyl sulfate (SDS) as a dispersion agent. Viscosity of $CaCr_{0.1}Sn_{0.8}SiO_5$ aqueous ceramic ink was adjusted using 0.18 wt% of polyvinyl alcohol (PVA) for a suitable jetting from the nozzle. The prepared pink-red ceramic ink showed a good jetting property with formation of a single sphere-shaped droplet after $180{\mu}s$ without a tail and satellite droplet.

Study on the Highly Viscous Fluid Ejection Pressure of Magnetostrictive Inkjet Head (자기변형 잉크젯헤드의 고점도 유체 토출 요구 압력에 관한 연구)

  • Oh, Ock Kyun;Park, Young-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.369-375
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    • 2015
  • This paper presents ejection of high viscosity fluids with magnetostrictive inkjet printhead(Magjet), which is not common with any other printhead. The MagJet uses a magnetostrictive material, Terfenol-D rod with 10-mm in diameter and 50-mm in length, as an actuation mechanism. It has been known that high viscosity is often an obstacle in ejecting small and mono-disperse droplets. We calculated required pressure with fluidic inertia (Bernoulli equation) and viscous loss (Hagen Poiseuille equation). The required pressure for ejecting a droplet is 1300kPa. The generated force and displacement with Terfenol-D rod are estimated to be 480N (2600kPa) and $28{\mu}m$, respectively. It was enough that Magjet eject high viscosity fluid (Max 1000cP). The experiments are performed to eject the high viscosity fluid with Magjet. The ejection of high viscosity fluids is successful with the aid of Terfenol-D's high performance.

Design Parameters and Experimental Performance Evaluation of 4-bit Digital Multi-heater Microinjector (4-bit 디지털 미소분사기의 설계변수와 토출성능간의 영향분석에 관한 실험적 연구)

  • Kang Tae Goo;Cho Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.418-424
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    • 2005
  • We present the design, fabrication and experimental results of 4-bit digital microinjectors, whose ejected droplet volumes are adjusted by the digital operation of a 4-bit microheater array. We design the reference microinjectors as well as its comparative test structures. In the fabrication process, we use a five-mask micromachining process and the total chip size of the fabricated microinjector is $7,640{\mu}m{\times}5,260{\mu}m.$ We measure the ejected droplet volumes and velocities, which are adjusted from $12.1{\pm}1.0~55.6{\pm}14.7pl\;and\;2.3{\pm}0.1~15.7{\pm}0.8m/s.$ respectively, depending on the 15 possible combinations of 4-bit microheater array. We also experimentally characterize the effect of geometric variation including the microheater size, inter-microheater gap, microchannel width and sequential operation of microheater array on the ejected droplet volume and velocity. Among these parameters, we find that the microheater size is the most dominant parameter affected to the ejected droplet volumes and velocities. Thus, the present microinjector has a potential for application to the high-resolution inkjet printers with multiple gray levels or high-precision fluid injectors with variable volume control.

The Properties of Fine Drop Jetting Actuator at Various PZT Powder Composition (파우더 조성에 따른 PZT의 미세액적 토출 액츄에이터 특성)

  • Kim, Young-Jae;Yoo, Young-Seuck;Park, Sung-Jun;Kim, Soon-Young;Sim, Won-Chul;Hong, Sae-Won;Joung, Jae-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.340-341
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    • 2005
  • Three different composition 130um thickness PZT were fabricated by extrusion method and burned out at $550^{\circ}C$ and sintered at $1260^{\circ}C$/2.5hrs. Actuator was fabricated using glass and Si(100) wafer by MEMS process. From XRD data, in case of DECH, perovskite phase peak strength is higher than others. We were able to obtain the information of grain growth and porosity by SEM images. Also DECH PZT on glass membrane(100um thickness) have larger displacement than others.

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Study of the Geometry and Wettability of Nozzles for Precise Ejection of High Viscous Liquids (고점도 용액 정밀토출을 위한 노즐 직경 및 표면젖음성 특성 연구)

  • Lee, Sanghyun;Bae, Jae Hyeon;Lee, Sangmin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.123-128
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    • 2021
  • Liquid dispensing systems are extensively used in various industries such as display, semiconductor, and battery manufacturing. Of the many types of dispensers, drop-on-demand piezoelectric jetting systems are widely used in semiconductor industries because of their ability to dispense minute volumes with high precision. However, due to the problems of nozzle clogging and undesirable dispensing behavior in these dispensers, which often result in device failure, the use of highly viscous fluids is limited. Accordingly, we studied the behaviors of droplet formation based on changes in viscosity. The effects of surface energy and the inner diameters of needle-type nozzles were also studied. Results showed that nozzles with lower surface energies reduced the ejection volume of droplets when a smaller nozzle diameter (0.21 mm in this study) was applied. These results indicate that the hydrophobic treatment of nozzle surfaces and the use of smaller nozzle diameters are critical factors enabling the use of highly viscous fluids in precision dispensing applications.