• Title/Summary/Keyword: 압출다이

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Chain extension effects of para-phenylene diisocyanate on crystallization behavior and biodegradability of poly(lactic acid)/poly(butylene terephthalate) blends (파라-페닐렌 다이이소시아네이트의 사슬 연장이 PLA/PBT 블렌드의 결정화 거동과 생분해성에 미치는 영향)

  • Kim, Myung-Wook;Hong, Sung-Min;Lee, Doo-Jin;Park, Kwang-Seok;Youn, Jae-Ryoun
    • Composites Research
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    • v.22 no.3
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    • pp.18-28
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    • 2009
  • Blends of poly(lactic acid) (PLA) and poly(butylene terephthalate) (PBT) were prepared by reaction extrusion with para-phenylene diisocyanate (PPDI). The crystallization behavior and biodegradability were investigated by using a differential scanning calorimeter (DSC), a wide angle X-ray diffractometer (WAXD), a contact angle goniometer, and a buffer solution containing esterase. The addition of PBT into PLA polymer matrix induced the cold crystallization of PLA phase, and the crystallization rate of PLA phase was significantly accelerated when both PBT and PPDI participated in the reaction with PLA simultaneously. But the chain extension caused by PPDI decreased the crystallinity and hydrophilicity of PLA and PBT phases. The crystallinity and hydrophilicity did not affect the biodegradability of PLA/PBT blends. However, phase separation between PLA and PBT in PLA/PBT blends increased the interfacial area exposed to the hydrolysis of enzyme, resulting in the improved degradability rate of PLA phase. In contrast, the improved interfacial adhesion between PLA and PBT matrices by the reaction with PPDI reduced the area exposed to the enzyme to decrease the degradation rate of PLA phase.

Preparation of YBa2Cu3O6+x Superconducting Wires Prepared by Pyrophoric Synthetic Technique (발화합성법에 의한 YBa2Cu3O6+x 초전도 선재의 제조)

  • Yang, Suk-Woo;Lee, Young-Min;Kim, Young-Soon;Park, Jeong-Shik;Kim, Chan-Joong;Hong, Gye-Won;Shin, Hyung-Shik
    • Applied Chemistry for Engineering
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    • v.9 no.7
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    • pp.1011-1017
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    • 1998
  • $YBa_2Cu_3O_{6+x}(Y123)-Ag$ high-Tc superconducting wires were fabricated by plastic extrusion technique using pyrophoric synthetic and mechanical mixing powder with and without Ag addition(20 wt.%). This method involves powder preparation, plastic paste making, die extrusion, binder burn-out and the sintering process. In order to fabricate a good-quality superconducting body, it is required to use homogeneous and fine-size power as a starting materials. $Y_2O_3-BaCO_3-CuO$ precursor powders with/without Ag addition were prepared both by pyrophoric synthetic(PS) and mechanical mixing(MM) method of raw powders. The formation kinetics of the powder mixtures into Y123 phase was investigated at various temperatures and times in air atmosphere. The powder prepared by PS method was more easily converted into a Y123 phase than the MM powder. The fine size and good chemical homogeneity of the powder prepared by PS method is attributable to the fast formation into a Y123 phase. The critical current density($J_c$) of the Y123-Ag superconducting wires made by plastic extrusion method were in the range of $150A/cm^2{\sim}230A/cm^2$. depending on the charateristics of starting material powders. $J_c$ of the wire prepared by pyrophoric synthetic powder with 20 wt.% Ag addition was $230A/cm^2$.

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An Automated CAD System for Press Die Design in Cold Forging of Axisymmetric Parts (축대칭 제품을 위한 프레스 냉간단조 금형의 자동설계 기술)

  • Kim, Jong-Ho;Ryu, Ho-Yeun;Hong, Ki-Gon
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.87-94
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    • 1999
  • The automated die design program is developed for cold forging of axisymmetric parts which are mainly produced by forward extrusion, backward extrusion, composite extrusion and upsetting. For this study, firstly classification of forged parts and investigation of die construction type usually employed in forging industry are carried out and the most proper type from several kinds of die construction is proposed as a standardized one. Based on the die design rules summarized in the references such as handbooks, technical papers, monthly journals, etc. the automated die design program was made using AutoLISP language available in AutoCAD software of personal computer. This program interactively runs for only input data, for example, forging process, shape of forged parts, type of punch, split of die insert and design of shrinkage rings and then displays details of drawings necessary to make a forging die. When a variety of forging processes and forged parts are tested to examine the validity of this program, it was confirmed to give good results applicable to the forging die design in press shop.

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Effects of Secondary Forming Process on Mechanical Properties of $SiC_p$/Al Composites Fabricated by Squeeze Casting (용탕단조법에 의하여 제조한 $SiC_p$/Al 복합재료의 2차 성형공정이 기계적 성질에 미치는 영향)

  • Seo, Y.H;Kang, C.G
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3474-3490
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    • 1996
  • A metal matrix composites(MMCs) for A16061 reinforced with silicon carbide particles is fabricated by melt-stirring method. The primary products of MMCs billets are prepared by volume fractions 5 vol% to 20 vol% and particle size $13\mu m$ to $22\mu m$.This paper will be made to examine the microstructure and mechanical properties of fabricated $SiC_p$/Al 6061 composite by melt-stirring and squeeze casting method. The MMC billets is extruded at $500^{\circ}C$ under the constant extrusion velocity $V_e$=2mm/min using curved shape die. Extrusion force, particle rearrangement, micro structure and mechanical properties of extruded composites will be investigated. The mechanical properties of primary billets manufactured by melt-stirring and squeeze casting method will be compared with extrusion specimen. The effect of volume fraction and size of the reinforcements will be studied. The increase in uniformity of particle dispersion is the major reason for an improvement in reliability due to hot extrusion with optimal shape die. Experimental Young's modulus and 0.2% offset yield strength for the extruded MMCs will be compared with theretical values calculated by the Eshelby method. A method will be proposed for the prediction of Young's modulus and yield strength in $SiC_p$ reinforced MMCs.

Advanced Aluminum Welding Technologies for Productivity Improvement (생산성 향상을 위한 신개념 알루미늄 용접 방법)

  • Cho, Yong-Joon;Lee, So-Young;Chang, In-Sung;Do, Sung-Sup
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.19-19
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    • 2009
  • 최근, 유한한 에너지 자원의 한계와 지구 온난화 등으로 세계의 제조 산업은 새로운 국면을 맞이하고 있으며, 특히, 자동차 산업은 화석연료를 주 에너지원으로 사용한다는 점과 이 연료를 연소시킬 때 발생하는 이산화탄소가 지구 온난화의 주된 원인이 될 수 있다는 점에서 상기 문제들을 해결하기 위한 다양한 방법에 주목하고 있다. 그 중에서 자동차의 생산기술 측면에서 볼 때, 가장 중요한 이슈는 차체 경량화다. 자동차 차체는 자동차를 구성하고 있는 여러 가지 부품 중에서 약 40% 정도의 무게 비율을 차지하고 있기 때문에, 차체 경량화는 연비향상과 이산화탄소 배출가스 감소와 직접적인 관계를 가지고 있다. 다양한 차체 경량화 방법 중에서 가장 쉽게 접근할 수 있는 방법이 경량소재 적용에 의한 경량화 방법이다. 현재, 탄소섬유 강화 플라스틱과 같이 무게 절감 비율을 최대화 할 수 있는 소재들도 개발되어 일부 적용되고 있지만, 일반적으로 차체 경량화 소재로 가장 널리 사용되고 있는 소재는 알루미늄 합금이며, 이에 대한 차체 적용 비율이 점차로 높아지는 추세에 있다. 이에, 본 연구에서는 알루미늄 합금이 차체에 적용되었을 때의 장단점을 살펴보고, 알루미늄 합금을 적용한 차체 생산과정에서 유의해야 될 사항들과 이를 바탕으로 하는 생산성 극대화 방안에 대하여 고찰하였다. 먼저, 기존의 알루미늄 저항 점 용접공법의 단점을 최소화하고 대량생산 체계에 적합하도록 개발된 새로운 개념의 저항 점 용접 시스템에 대해 그 성능과 양산성을 검증하였다. 구리 전극과 알루미늄 피용접물 사이에 프로세스 테이프를 삽입하여 용접하는 이 시스템은 열전도성이 큰 알루미늄 용접부에서 저전류의 조건에서도 효과적으로 균일한 발열현상이 발생하게 하였으며, 전극 팁 드레싱 없이 모든 용접점이 항상 동일한 조건에서 용접이 이루어질 수 있도록 하였다. 용접 조건 설정에 있어서도 용접전류가 통전되는 순간에 전극 가압력을 자유로이 변형시켜 용접부 크랙 발생을 최소화할 수 있음을 확인하였다. 알루미늄의 또 다른 대표적인 접합방법인 아크용접에 있어서는 용접 입열량을 조절하여 용접변형을 최소화 할 수 있는 아크용접 시스템에 대해 양산성과 적용 타당성을 검토하였다. 와이어 송급 방향을 자유자재로 바꿀 수 있는 이 시스템의 특성에 의해 스패터를 최소화하면서 용융금속이 효과적으로 모재에 금속이행 될 수 있음을 확인하였으며, 판재, 압출재, 및 다이캐스팅재 등 다양한 차체 소재에 대한 용접 가능성 및 미그-레이저 하이브리드 용접과의 비교분석을 통하여 차체 박판 용접에서도 최소의 열변형으로 효과적으로 사용될 수 있음을 보였다.

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Drug Adsorption Behavior of Polyolefin Infusion Tube Compared to PVC and PU (Non-PVC(폴리올레핀) 수액용 튜브 내면에서의 약물흡착 거동 - PVC 및 PU 수액튜브와의 비교)

  • Park, Kang Hoon;Park, Chang Kyu;Park, Jong;Jeon, Seungho;Bang, Sa-Ik;Kim, Ji-Heung;Chung, Dong June
    • Polymer(Korea)
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    • v.38 no.3
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    • pp.333-337
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    • 2014
  • PVC (polyvinyl chloride) intravenous fluid bags and tubes that contain DEHP (diethylhexyl phthalate) as a plasticizer have several associated disadvantages for intravenous injections. We investigated the drug absorption behaviors on the inner surface of an infusion tube that consisted of commercialized PVC/PU (polyurethane). We developed a non-PVC (polyolefin) tube in order to improve the efficacy of this drug administration method. We prepared four types of non-PVC (polyolefin) infusion tubes using a polyethylene (PE), polypropylene (PP), syndiotactic 1,2-polybutadiene (PB), and styrene-ethylene (SE) copolymer elastomers were prepared using a single screw extruder. The four types of manufactured non-PVC (polyolefin) infusion tubes had good mechanical properties that were equivalent to PVC tube properties. The four types of prepared non-PVC (polyolefin) infusion tubes also prohibited drug absorption when compared to the commercialized PVC and PU tubes. Therefore, based on the results of this study, prepared non-PVC (polyolefin) tubes are good candidates for infusion because they prevent drug absorption and the release of DEHP.

Effects of soy defatting on texturization of texturized vegetable proteins (대두 탈지 처리가 식물조직단백 조직화 특성에 미치는 영향)

  • Chan Soon Park;Mi Sook Seo;Sun Young Jung;Boram Park;Shin Young Park
    • Food Science and Preservation
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    • v.30 no.5
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    • pp.875-884
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    • 2023
  • In this study, the quality characteristics of texturized vegetable proteins (TVP) produced from defatted soy flour (DSF) were analytically compared with those of texturized vegetable proteins produced with isolated soy protein (ISP) and non-defatted soy flour (SF). The base raw material formulation consisted of 50% soy proteins, 30% gluten, and 20% corn starch. A cooling die-equipped extruder was used with a barrel temperature set at 190℃ and screw rotation speed of 250 rpm. With respect to the hardness of isolate soy proteins, that of soy flour and defatted soy flour was 22.4% and 68.8%, respectively, and gumminess was 17.6% and 44.3%, respectively. Defatting increased chewiness, shear strength, and springiness. Moisture content was higher in soy flour than in defatted soy flour, while there were no significant differences in terms of water absorption and turbidity. The pH was higher with soy flour than with defatted soy flour. Concerning color, the L and b values were higher with soy flour, while the a value was higher with defatted soy flour. These results suggest that defatting soybeans can improve the quality of plant-based proteins. Further research is needed to address the quality differences from those of isolated soy proteins.