• Title/Summary/Keyword: 압축 잔류 응력

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The Effect of Compressive Residual Stresses of Two-stage Shot Peening far Fatigue life of Vehicle Spring Steel (차량용 스프링강의 피로수명에 미치는 2단 쇼트 피이닝에 의한 압축잔류응력의 영향)

  • 박경동;정찬기
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.185-192
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    • 2003
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to Dow the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG4081-SUP7, SAE 9254, DON 50CrV4) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of hish hardness.

Influence of residual stress due to shot peening on fatigue strength and life (피로강도 및 수명에 미치는 Shot Peening에 의한 잔류응력의 영향)

  • Lee, Jong-Gyu;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1498-1506
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    • 1997
  • Procedures are presented for influence of shot peening on fatigue strength, fatigue life and effects of shot peening are discussed from experiments were taken between shot peened and unpeened SPS5, SM45C specimens. After the residual stress on shot peened specimens was measured by X-ray diffractometer, rotating bending fatigue tests were carried out. In addition, the compressive residual stress profile was obtained by the superposition method of three stresses which is based on Al-Obaid's equation. Predicted fatigue life considering residual stress profile which was obtained by the Al-Obaid's equation and another predicted fatigue life considering residual stress profile which was measured in test were compared. For the purpose of predicting fatigue life, Morrow's equation considering the residual stress and mean stress was used.

A Study of Shot Peened Spring Steel(SUP9) for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature (SUP9 스프링강의 숏피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구)

  • Park, Kyoung-Dong;Son, Myoung-Koon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.22-31
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    • 2003
  • The compressive residual stress, which is induced by shot peening process, seems to be an Important factor in increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue charateristic investigation of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

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Fatigue Life Evaluation on Compressive & Tensional Residual Stress Induced Materials and Residual Stress Measurement using Hole Drilling Method (HDM을 이용한 잔류응력측정과 압축·인장 잔류응력이 인가된 재료의 피로수명평가)

  • Baek, Seung Yeb
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.43-48
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    • 2013
  • This paper Investigated the characteristics of residual stress in weld is composed of typical specimens, are investigated by using three dimensional thermal elasto-plastic FEM analysis. Numerically calculated residual stresses in the gas welds were then compared with experimental results obtained by the hole-drilling method. Using the stress amplitude (${\sigma}a$)R at the hot spot point of gas weld, the relations obtained as the fatigue test results for typical specimens having various dimensions and shapes were systematically rearranged to obtain the (${\sigma}a$)R-Nf relationship. It was found that more systematic and accurate evaluation of the fatigue strength of plug- and ring-type gas-welded joints can be achieved by using (${\sigma}a$)R.

A Study of Shot peened Spring Steel for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature (SUP9 스프링강의 쇼트피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구)

  • Park, Keyoung-Dong;Son, Myung-Koon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.347-353
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    • 2002
  • The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue characteristic study of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

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The Study about the Fatigue Strength Improvement Mechanism by the Processing of Fillet Welded Joint (필렛용접이음부의 후처리에 따른 피로강도 향상 메커니즘의 연구)

  • Lim, Cheong Kweon;Park, Moon Ho;Chang, Chun Ho
    • Journal of Korean Society of Steel Construction
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    • v.11 no.3 s.40
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    • pp.319-327
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    • 1999
  • This study makes mechanism of the fatigue strength improvement by the processing of weld toe clear for the vertical cross rib specimens which was made fillet weld joint, also it proposes to the appropriate later processing. As a result of tension fatigue test, the fatigue strength improvement could have been seen in later processed specimens than as-weld specimens. Especially fatigue crack initial life $N_c$ increased in specimens which processed grinder after hammer-peening. Also, fatigue crack propagation life $N_p$ improved more in hammer-peening specimens than as-weld or TIG specimens. It thinks that $N_c$ is because of the geometrical shape of weld toe, i.e. the relaxation of the stress concentration and also that $N_p$ is because the big compression residual stress which was introduced in the surface by hammer-peening is restraining the propagation of fatigue crack.

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The Effects of Additives and Residual Stresses on the Electroless Nickel Plating on Carbon Substrate (첨가제와 잔류응력이 탄소 기지상 무전해 니켈도금에 미치는 영향)

  • Cheon, So-Young;Rhym, Young-Mok;Lee, Jae-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.4
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    • pp.43-48
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    • 2011
  • Electroless nickel platings on carbon substrate were investigated for porous MCFC electrode applications. Acidic bath and alkaline bath were used in electroless nickel plating on carbon substrates. The rate of electroless plating in alkaline bath was faster than that in acidic bath. As pH was increased, the deposition rate was increased in both baths and the content of phosphorus in nickel deposit was decreased. The residual stresses of nickel deposit from acidic bath showed the compressive stress and on the other hand those from alkaline bath showed the high tensile stress. High tensile internal stress in nickel deposit caused the cracks over pH 11. Thiourea was added to both acidic and alkaline bath. The deposition rate of nickel was increased upto 0.5 ppm of thiourea and decreased. The maximum concentration of thiourea for the electroless nickel plating on carbon substrate was 1.5 ppm in both acidic and alkaline bath. Succinic acid was added to acidic bath. Addition of succinic acid up to 5 g/L increased the deposition rate of nickel and beyond which the deposition rate was decreased and maintained.

Buckling Strength of Concentrically Loaded High-Strength Steel Columns with Intermediate Slenderness (중심압축을 받는 고강도강 중간주의 좌굴강도 평가)

  • Kim, Dae Kyung;Lee, Cheol Ho;Han, Kyu Hong;Kim, Jin Ho;Lee, Seung Eun;Kim, Jin Won
    • Journal of Korean Society of Steel Construction
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    • v.27 no.4
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    • pp.377-386
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    • 2015
  • In this study, inelastic buckling strength of HSA800 steel columns were tested to investigate the applicability of current column curve (KBC2009, 2010 AISC-LRFD) to HSA800 steel. Key test variables included width-thickness ratio, plate-edge restraints, and column slenderness ratio. Specimens made of ordinary steel (SM490) were also tested for comparison purposes. All the concentrically loaded HSA800 specimens exhibited sufficient buckling strength compared to the current column curve, but some of SM490 specimens showed understrength. This difference can be explained by the lower residual stress present in HSA800 specimens.

Effects of Anisotropic Consolidation on Flow Failure Behavior of a Silty Sand (이방압밀이 실트질 모래의 유동파괴거동에 미치는 영향)

  • 강병희;김방식;정혁일
    • Journal of the Korean Geotechnical Society
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    • v.17 no.5
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    • pp.173-180
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    • 2001
  • 이방압밀이 실트질모래의 정적재하에 의한 유동파괴거동에 미치는 영향을 연구하기 위하여 비배수삼축압축시험을 수행하였다. 이를 위하여 상대밀도가 약 17%인 공시체를 습윤다짐방법에 의해서 성형하고 4가지의 압밀응력비, 1.0, 0.7, 0.55, $K_{o}$ 로서 압밀시켰다. 시험결과로서 정상상태선은 p-q 공간상에서 압밀응력비에 관계없이 유일한 직선이며 collapse line의 기울기는 압밀응력비가 증가함에 따라 선형적으로 감소한다는 사실을 보여준다. 또한, 유동파괴거동을 보이는 느슨하게 다져진 실트질모래의 잔류강도($S_{us}$ )와 첨두강도($S^{p}$ )와의 관계는 압밀응력비의 크기에 관계없이 $S_{p}$ /$p_{c}$ = $A_{L}$ +$B_{L}$ ($S_{us}$ /$p_{c}$ )로 표현되는 일반식으로 나타낼 수 있으며 계수 $A_{L}$$B_{L}$은 압밀응력비의 크기에 따라 선형적으로 변하는 경향을 나타낸다.

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Residual Stress Behavior of PMDA/6FDA-PDA Copolyimide Thin Films (PMDA/6FDA-PDA 공중합 폴리이미드의 잔류응력 거동)

  • Jang, Won Bong;Chung, Hyun Soo;Joe, Yungil;Han, Haksoo
    • Applied Chemistry for Engineering
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    • v.10 no.7
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    • pp.1014-1019
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    • 1999
  • Copolyamic acid PMDA/6FDA-PDA(PAA) and homopolyamic acids PMDA-PDA(PAA) and 6FDA-PDA(PAA) were synthesized from 1,2,4,5-benzenetetracarboxylic dianhydride(PMDA) and 2,2'-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride(6FDA) as the dianhydride and 1,4-phenylenediamine (PDA) as the diamine. Residual stresses were detected in-situ during thermal imidization of the co- and homopolyimide precursors as a function of processing temperature over the range of $25{\sim}400^{\circ}C$ using thin film stress analyzer(TFSA), and morphological structures were investigated by WAXD. In comparison, the resultant residual stress of polyimide films composed of different compositions decreased with the increasing content of PMDA unit in the chain and was about 5 Mpa in compression mode for PMDA-PDA. In this study, the synthesis of random PMDA/6FDA-PDA copolyimide could be completed and compensate for the difficulty of process due to high $T_g$ of PMDA-PDA and relatively higher stress of 6FDA-PDA. It showed that we can make a low level stress copolyimied having excellent mechanical properties by incorporating appropriate rod-like rigid structure PMDA-PDA unit into 6FDA-PDA polyimide backbone which generally shows higher stress due to rotational hinges such as bulky di(trifluoromethyl). Specially, PMDA/6FDA-PDA(0.9:0.1:1.0) satisfied excellent mechanical property and low level stress as an inter layer showing low dielectric constant.

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