• Title/Summary/Keyword: 압축 잔류응력

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The effect of compressive residual stresses of two-stage shot peening for fatigue strength of spring steel (스프링강의 피로강도에 미치는 2단 쇼트 피이닝에 의한 압축잔류응력의 영향)

  • 박경동;정찬기
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.11a
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    • pp.71-79
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel(JISG4081-SUP ,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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The Effect of Compressive Residual Stress of Spring Steel for Vehicle on Corrosion (차량용 스프링강재의 압축잔류응력이 부식에 미치는 영향)

  • Park Keyungdong;An Jaepil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.159-165
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    • 2005
  • Shot peening can be defined as the process of work hardening of the surface of components by means of propelled stream of spherical shot. Benefits due to shot peening are increase in resistance to fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this study, the influence of shot peening on the corrosion was investigated on spring steel immersed in $3.5\%\;NaCl$. The immersion test was performed on the two kinds of specimens. Corrosion potential, polarization curve, residual stress and etc. were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated. The important results of the experimental study on the effects of shot peened spring steels on the environment corrosion are as follows; In case of corrosion potential, shot peened specimen shows more activated negative direction as compared with parent metal. Surface of specimen, which is treated with the shot peened, is placed as more activated state against inner base metal. It can cause the anti-corrosion effect on the base metal.

The Effect of Compressive Residual Stresses of Two-stage Shot Peening far Fatigue life of Vehicle Spring Steel (차량용 스프링강의 피로수명에 미치는 2단 쇼트 피이닝에 의한 압축잔류응력의 영향)

  • 박경동;정찬기
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.185-192
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    • 2003
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to Dow the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG4081-SUP7, SAE 9254, DON 50CrV4) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of hish hardness.

Fabrication of SiC Converted Graphite by Chemical Vapor Reaction Method(II) (화학적 기상 반응법에 의한 탄화규소 피복 흑연의 제조(II))

  • 윤영훈;최성철
    • Journal of the Korean Ceramic Society
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    • v.36 no.1
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    • pp.21-29
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    • 1999
  • The effects of density and pore size distribution of substrate in preparing SiC conversiton layer on graphite substrate were investigated. The chemical reaction for formation of SiC conversion layer was occurred at substrate surface or below surface through SiC gas infiltration. It was supposed that the pore size distribution required for the sufficient SiO gas infiltration and the continuous chemical reaction during conversion process was in the range of 1.0∼10.0$\mu\textrm{m}$. In the stress analysis of SiC layer with finite element method (FEM), the residual stress distribution due to thermal mismatch was shown. However, the compressive stress was measured in SiC layer by X-ray diffraction, it was presumed that the residual stress distribution of SiC layer was mainly influenced by the constraining effect of interlayer between SiC layer and graphite substrate, and the densification behaviro and the grain growth in SiC conversion layer.

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Flexural Strength of HSB I-Girder Considering Inelastic Flange Local Buckling (압축플랜지 비탄성 국부좌굴을 고려한 HSB 플레이트거더의 휨강도)

  • Cho, Eun Young;Shin, Dong Ku
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.1
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    • pp.81-92
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    • 2013
  • The ultimate flexural strength of HSB I-girders, considering the effect of local bucking, was investigated through a series of nonlinear finite element analysis. The girders were selected such that the inelastic local flange buckling or the plastic yielding of compression flanges governs the flexural strength. Both homogeneous sections fabricated from HSB600 or HSB800 steel and hybrid sections with HSB800 flanges and SM570-TMC web were considered. In the FE analysis, the flanges and web were modeled using thin shell elements and initial imperfections and residual stresses were imposed on the FE model. An elasto-plastic strain hardening material was used for steels. After establishing the validity of present FE analysis by comparing FE results with test results published in the literature, the effects of initial imperfection and residual stress on the inelastic flange local buckling behavior were assessed. The ultimate flexural strengths of 60 I-girders with various compression flange slenderness were obtained by FE analysis and compared with those calculated from the KHBDC, AASHTO LRFD and Eurocode 3 provisions. Based on the comparison, the applicability of design equations in these specifications for the flexural strength of I-girder considering flange local buckling was evaluated.

Ecological Grinding Technology Using Compressed Cold Air and Oil Mist (압축냉각공기와 오일미스트를 이용한 환경친화 연삭가공기술)

  • 이석우;최헌종;허남환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.24-27
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    • 2002
  • The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the finding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below $-25^{\circ}$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air, oil mist spray pressure and oil mist supply direction were done.

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The Study about the Fatigue Strength Improvement Mechanism by the Processing of Fillet Welded Joint (필렛용접이음부의 후처리에 따른 피로강도 향상 메커니즘의 연구)

  • Lim, Cheong Kweon;Park, Moon Ho;Chang, Chun Ho
    • Journal of Korean Society of Steel Construction
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    • v.11 no.3 s.40
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    • pp.319-327
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    • 1999
  • This study makes mechanism of the fatigue strength improvement by the processing of weld toe clear for the vertical cross rib specimens which was made fillet weld joint, also it proposes to the appropriate later processing. As a result of tension fatigue test, the fatigue strength improvement could have been seen in later processed specimens than as-weld specimens. Especially fatigue crack initial life $N_c$ increased in specimens which processed grinder after hammer-peening. Also, fatigue crack propagation life $N_p$ improved more in hammer-peening specimens than as-weld or TIG specimens. It thinks that $N_c$ is because of the geometrical shape of weld toe, i.e. the relaxation of the stress concentration and also that $N_p$ is because the big compression residual stress which was introduced in the surface by hammer-peening is restraining the propagation of fatigue crack.

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Effects of Anisotropic Consolidation on Flow Failure Behavior of a Silty Sand (이방압밀이 실트질 모래의 유동파괴거동에 미치는 영향)

  • 강병희;김방식;정혁일
    • Journal of the Korean Geotechnical Society
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    • v.17 no.5
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    • pp.173-180
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    • 2001
  • 이방압밀이 실트질모래의 정적재하에 의한 유동파괴거동에 미치는 영향을 연구하기 위하여 비배수삼축압축시험을 수행하였다. 이를 위하여 상대밀도가 약 17%인 공시체를 습윤다짐방법에 의해서 성형하고 4가지의 압밀응력비, 1.0, 0.7, 0.55, $K_{o}$ 로서 압밀시켰다. 시험결과로서 정상상태선은 p-q 공간상에서 압밀응력비에 관계없이 유일한 직선이며 collapse line의 기울기는 압밀응력비가 증가함에 따라 선형적으로 감소한다는 사실을 보여준다. 또한, 유동파괴거동을 보이는 느슨하게 다져진 실트질모래의 잔류강도($S_{us}$ )와 첨두강도($S^{p}$ )와의 관계는 압밀응력비의 크기에 관계없이 $S_{p}$ /$p_{c}$ = $A_{L}$ +$B_{L}$ ($S_{us}$ /$p_{c}$ )로 표현되는 일반식으로 나타낼 수 있으며 계수 $A_{L}$$B_{L}$은 압밀응력비의 크기에 따라 선형적으로 변하는 경향을 나타낸다.

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A Study on the Molding Characteristics of Injection Compression Molding Through Computer Simulation (컴퓨터 해석을 통한 사출압축성형의 성형특성에 관한 연구)

  • Chun, Y.H.;An, H.G.;Lyu, M.Y.
    • Elastomers and Composites
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    • v.47 no.4
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    • pp.341-346
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    • 2012
  • Injection molding is one of the widely used polymer processing operations. It is being used for not only conventional injection molding but gas injection molding, water injection molding, and injection compression molding. Injection compression molding involves injection and compression operation, and it gives uniform physical property and high dimensional quality of product. In this study, injection compression characteristics for various product shapes have been investigated by computer simulation. Product containing side wall showed not much effective in injection compression molding since wall thickness direction was perpendicular to the compression direction. Uniform and low shrinkage was observed in injection compression molding comparing conventional injection molding. Subsequently injection compression molding can be used for molding precise product. Optimal injection compression molding condition was obtained using design of experiment for plastic lens and the results were compared with conventional injection molding.

The effect of compress residual stresses for fatigue strength of SUP7-50CrV4 Steel (SUP7-50CrV4강의 피로강도에 미치는 압축잔류응력의 영향)

  • 박경동;정찬기
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.10a
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    • pp.247-252
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel (SUP7, 50CrV4) are used. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from on low stress condition, the 1st stage shot peening is not affected by nonmetallic inclusion under metal. it is possible that the 2nd stage shot peening increases the fatigue life and the high stress but that is affected by nonmetallic inclusion under metal. so far beeasily 50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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