• Title/Summary/Keyword: 압입시험

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Evaluation of Mechanical Properties by Using Instrumented Indentation Testing for Resistance Spot Welds (비파괴 계장화 압입시험을 이용한 저항 점용접부 물성 평가)

  • Choi, Chul-Young;Kim, Jun-Ki;Hong, Jae-Keun;Yeom, Jong-Taek;Park, Yeong-Do
    • Journal of Powder Materials
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    • v.18 no.1
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    • pp.64-72
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    • 2011
  • Nondestructive instrumented indentation test is the method to evaluate the mechanical properties by analyzing load - displacement curve when forming indentation on the surface of the specimen within hundreds of micro-indentation depth. Resistance spot welded samples are known to difficult to measure the local mechanical properties due to the combination of microstructural changes with heat input. Particularly, more difficulties arise to evaluate local mechanical properties of resistance spot welds because of having narrow HAZ, as well as dramatic changed in microstructure and hardness properties across the welds. In this study, evaluation of the local mechanical properties of resistance spot welds was carried out using the characterization of Instrumented Indentation testing. Resistance spot welding were performed for 590MPa DP (Dual Phase) steels and 780MPa TRIP (Transformation Induced Plasticity) steels following ISO 18278-2 condition. Mechanical properties of base metal using tensile test and Instrumented Indentation test showed similar results. Also it is possible to measure local mechanical properties of the center of fusion zone, edge of fusion zone, HAZ and base metal regions by using instrumented indentation test. Therefore, measurement of local mechanical properties using instrumented indentation test is efficient, reliable and relatively simple technique to evaluate the tensile strength, yield strength and hardening exponent.

A Study on the Evaluation of Long Term Stability of Brinell Standard Hardness Tester and Automatic Indentation Measurement System and Optimum Test Condition (브리넬 경도 표준 시험기 및 압입자국 자동 측정 장치의 장기 안정도 평가와 최적 시험조건에 관한 연구)

  • Bahng, G.W.;Tak, Nae-Hyung;Hwang, N.M.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.1
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    • pp.10-15
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    • 2000
  • Evaluation of long term stability of the Brinell standard hardness tester was carried out to secure its application as a national standard in Brinell hardness. Accuracy and repeatability in load application were tested through evaluating errors in hardness measurement of certified reference blocks. All of those requirements in KS as well as ISO specifications were satisfied by this standard hardness tester. In addition to this, long term stability test of automatic indentation measurement system was carried out. The scattering range was almost the same with its error range. To figure out an optimum test condition for better repeatability and long term stability, the effect of load variation, load application speed and time have been studied using orthogonal array experimental plan. It was found that the best combination is $30{\mu}m/s$ of load application speed and 25 seconds of load application time.

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A Study on Mechanical Characteristics of Interface of Ceramic/Metal Composites (세라믹/금속 이종재료 계면의 기계적 특성에 관한 연구)

  • Seo, Do-Won;Kim, Hak-Kun;Song, Jun-Hee;Lim, Jae-Kyoo;Park, Chan-Gyung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.121-126
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    • 2000
  • Metal/Ceramic structures have many attractive properties, with great potential for applications that demand high stiffness, as well as chemical and biological stability, thermal and electrical insulation. They are currently in use for mechanical and thermal protection in cutting tool and engine parts. With all their great advantage, ceramics suffer from one major problem they are brittle, and are especially susceptible to cracking from surface contacts. Delamination at the interfaces with adjacent layers is a particularly disturbing problem, and can cause premature failure of a composite system. so determination of adhesive properties of coating is one of the most important problems for the extension of the use of coated materials. In this work, mechanical characteristics of Interface of ceramic/Metal composites are evaluated by means of hardness test, indentation test apparent interfacial toughness and bonding strength test. The interface indentation test provides a relation between the applied load(P) and the length of the crack(a) created at the interface between the coating and the substrate.

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A Study on the Evaluation of Brinell Standard Hardness Tester and Automatic Indentation Measurement System (브리넬 경도 표준 시험기 및 압입 자국 자동 측정장치의 특성 평가에 대한 연구)

  • Bahng, G.W.;Tak, Nae-Hyung
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.4
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    • pp.294-302
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    • 1999
  • Evaluation of Brinell standard hardness tester was carried out to secure its application as a national standard for Brinell hardness. Accuracies and reliabilities in load application, indenter diameter and indentation measurement were tested through evaluation of these components. The accuracies of load application for various loading conditions were within the limit of ISO and KS specifications. Errors in the indentation measurement due to the difference in personnel characters were successfully removed by utilising automatic indentation measurement system. In overall, the tester and the indentation measuring system were found to be eligible as a national standard of Brinell hardness.

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The Evaluation and Relaxation of Residual Stress of Steel Cord (Steel Cord 선재의 판류응력 평가 및 완화에 관한 연구)

  • Lee, S.K.;Hwang, W.H.;Kim, B.M.;Bae, C.M.;Lee, C.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.191-194
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    • 2006
  • Recently the quality improvement of the steel cord product is demanded by the tire market. After wire drawing process, produced residual stresses have a harmful effect on the durability of the wire and become the cause which decreases the quality of the product. Therefore, to improve the quality of the steel cord product, the research regarding the method of residual stress relaxation is necessary. To evaluate the quality of the drawn wire, it is important to measure the residual stress, because the residual stress decides a variety of the quality level which is demanded in the drawn wire. This study proposed a residual stress relaxation method in the drawn wire using FE analysis. The validity of the analysis results was verified by nanoindentation test.

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Measurement Techniques of Mechanical Properties for Development of Nano Fabrication Process (나노 공정 개발을 위한 기계적 물성 측정 기법)

  • Lee, H.J.;Choi, B.I.;Kim, W.D.;Oh, C.S.;Han, S.W.;Hur, S.;Kim, J.H.;Ko, S.G.;Ahn, H.G.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1104-1110
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    • 2003
  • There are many applications of nanostructures, have been suggested by lots of researchers. It is highly required to measure the properties of nano-sized materials for design and fabrication of the nanostructures. In this paper, several techniques for measuring the mechanical properties of nano-structures are presented laying emphasis on the activity of Nano Property Measurement Team in KIMM. Some advanced applications of nano-indenter are described for measuring elastic, visco-elastic, frictional and adhesive properties as well as the standard methods of it. Micro-tensile test technique with accurate in-plane strain measurement method is also presented and its role in the property measurement of nanostructures is discussed.

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A Study on the Unloading Stiffness of Instrumented Indentation Tests (계장화 압입 시험에서 하중 제거 곡선의 강성률에 관한 고찰)

  • 이병섭;이호진;이봉상
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.21-26
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    • 2004
  • Instrumented indentation tests have been used for estimating material properties. In order to analyze deformation characteristics with various factors, the unloading stiffness should be properly determined from the elastic behavior. The unloading stiffness is generally obtained from the shifted power functions fitting with the experimental unloading data. However, the functions often give rise to a poor representation of actual data, and also the unloading stiffness is governed by unloading condition. In this study, both numerical and experimental conditions to obtain proper unloading stiffness were investigated. The result showed that the amount of unloading ratio and hold time played an important role in fitting the unloading curves. The current efforts can successfully provide the unloading stiffness for indentation material properties.

Evaluation of Residual Stress on Welded Joint in API X65 Pipe Line through Nondestructive Instrumented Indentation Technique (비파괴 계장화 압입시험기법을 통한 API X65 배관 용접부 잔류응력 평가)

  • 지원재;이윤희;김우식;김철만;권동일
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.547-554
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    • 2003
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive instrumented indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

Nanoindentation Investigation of Mechanical Properties in Oxide Laminar Composites (Nanoindentation을 이용한 산화물 층상 복합체의 기계적 성질 평가)

  • 윤석영;백동주;양태영;박홍채
    • Journal of the Korean Ceramic Society
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    • v.40 no.7
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    • pp.667-671
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    • 2003
  • Tape cast laminar composites with alumina/zircon(reaction-bonded mullite/zirconia) as an inner layer and alumina/zirconia or mullite/zirconia as an outer layer have been fabricated by hot-pressing. The mechanical properties(hardness and Young's modulus) and microstructure of laminar composites were examined using a nanoindentation technique and Scanning Electron Microscopy (SEM), respectively. The indentation load-displacement curve revealed the existence of residual stress in laminar composites.

High-temperature Mechanical Properties Measurement and Life Assessment of Boiler Equipment by Instrumented Indentation Technique (계장화 압입시험법을 이용한 보일러 설비의 고온 기계적 물성 측정과 수명 평가)

  • Ro, Dong-Seong;Hong, Jeong-Wha;Kim, Kwang-Ho;Lee, Jung-Jun
    • Journal of the Korean Society of Safety
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    • v.24 no.3
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    • pp.1-6
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    • 2009
  • Recently power plants and oil refineries are focusing on capacity enlargement for better efficiency through higher temperature and higher pressure. Thickness of boiler tubes becomes lessened due to oxidation and erasion caused by high temperature bums gas flowing over tubes outside. Accordingly, mechanical stress of tubes is increasing and that is a critical factor to make a crack and fracture. To prevent those sorts of accidents, aging assessment for proper periodic repair and replacement should be conducted reliably and reasonably. We performed IIT test on Cr-Mo steel, one of the most heat-resistant materials for facilities in power plants, and we report the test result and the considerable effectiveness of IIT test.