• Title/Summary/Keyword: 압입시험

Search Result 200, Processing Time 0.031 seconds

Pop-in/pop-out Phenomena in Materials under the Contact Stress during Nanoindentation (나노인덴테이션 접촉응력 하에서의 재료의 팝인/팝아웃 현상)

  • 김지수;고철호;윤종성;윤존도
    • Proceedings of the Materials Research Society of Korea Conference
    • /
    • 2003.11a
    • /
    • pp.40-40
    • /
    • 2003
  • 최근 나노기술의 발달과 더불어 나노재료에 대한 특성평가 요구가 높아지고 있고, 따라서 나노스케일에서 재료의 기계적 거동을 분석할 수 있는 나노인덴테이션 기법이 심도있게 연구되고 있다. 본 연구에서는 나노인덴테이션, 주사탐침현미경(SPM), 투과전자현미경(TEM) 기법을 이용하여 여러가지 재료의 탄성 소성 변형 거동과 팝인/괍아웃 현상을 조사하고 해석하였다. 나노인덴테이션 기법으로는 50 마이크로뉴턴 (5 mg) 이하의 매우 작은 하중 하에서는 접촉 응력조건이라도 인장시험에서 관찰되는 영구변형이 제로인 완전탄성 변형 거동을 관찰할 수 있었다. 또한, 50-250 마이크로 뉴턴의 하중 범위에서 재료는 탄성변형 이후에 갑작스런 항복거동과 더불어 수십-수백 나노미터를 미끌어지듯 변형하는 팝인(pop-in), 또는 탈선(excursion) 현상을 관찰할 수 있었다. 이 현상은 하중을 가하는 동안에 여러 번 발생하였으며 재료의 표면상태와 전위밀도와 밀접한 상관관계를 보였다. 반복 압입 시험에서는 전형적인 가공경화 현상으로 항복점이 높아지고 새로운 항복점 이후에야 다시 팝인 발생함을 보였다. 한편, 하중을 가할 때 발생하는 팝인과는 달리 하중을 제거할 때 급격히 회복하는 팝아웃 현상 또한 관찰되었다.

  • PDF

나노/마이크로 구조물의 기계적 특성 평가 기술

  • 이학주;최병익;오충석;김재현
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.14-14
    • /
    • 2004
  • 전자 공학 분야의 발전으로 인해 작은 구조물을 제작할 수 있는 리소그라피 (lithography) 기술이 급속하게 발전하고 있으며, 보다 작은 구조물에 대한 수요도 빠르게 증가하고 있다. 지난 수십 년간 반도체 분야에 적용 되어온 Moore's law에 의하면, 수년 내에 수십 나노 미터 크기의 특성 길이 (Critical Dimension)를 지닌 구조물을 이용하여 소자가 제작될 것 이 예견되고 있다. 반도체 공정을 응용하여 작은 구조물을 제작하는 기술은, 전자 공학 분야뿐만 아니라 광전자공학(optoelectronics) 분야, 양자 계산(quantum computing) 분야, 양자 계산(quantum computing) 분야, MEMS/NEMS, 바이오 센서(biosensor)분야 등에 다양한 응용성을 가질 것으로 예상된다.(중략)

  • PDF

Linear cutting machine test for assessment of the cutting performance of a pick cutter in sedimentary rocks (퇴적층 암석의 픽 커터 절삭성능 평가를 위한 선형절삭시험)

  • Jeong, Hoyoung;Jeon, Seokwon
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.20 no.1
    • /
    • pp.161-182
    • /
    • 2018
  • We carried out a series of linear cutting machine tests to assess the cutting performance of a pick cutter in sedimentary rock. The specimens were Linyi sandstone from China and Concrete (rock-like material, conglomerate). Using the small scaled LCM system, we estimated the cutter force and specific energy under different cutting conditions. The cutter forces (cutting and normal) increased with penetration depth and cutter spacing in two rock types, and it was affected by the strength of specimens. On the other hand, the ratio of the peak cutter force to the mean cutter force was influenced by cutting characteristic and composition of rock rather than rock strength. The cutting coefficient was affected by the friction characteristic between rock and pick cutter rather than the cutting conditions. Therefore, the optimal cutting angle can be determined by considering of cutting coefficient and resultant force of pick cutter. The optimum cutting condition was determined from the relationship between the specific energy and cutting condition. For two specimens, the optimum s/p ratio was found to be two to four, and the specific energy decreased with the penetration depth. The result from this study can be used as background database to understand the cutting mechanism of a pick cutter, also it can be used to design for the mechanical excavator.

Measurements of Adhesion Strength Using Scratch Test (스크래치 시험을 통한 접합력 측정)

  • Lee, Chang-Myeon;Heo, Jin-Yeong;Lee, Hong-Gi
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2015.11a
    • /
    • pp.354-354
    • /
    • 2015
  • 코팅 층과 소지 사이의 접합력 평가를 위하여 박리 시험법(Peel Off Test), 블리스터 시험법(Blister Test), 압입균열 시험법(Indentation Test), 직접 인장 시험법(Direct Full Off Test), 스카치 테이프 시험법(Scotch Tape Test), 그리고 스크래치 시험법(Scratch Test) 등이 사용되어 왔다. 이 중 박리 시험법과 스카치 테이프 시험법이 산업계에서 일반적으로 사용되고 있다. 전자 산업계에서 많이 사용되고 있는 박리시험법은 금속박막과 절연체 기판 사이의 접합력을 간단하게 측정할 수 있으며, 실험값의 재현성이 뛰어난 장점이 있다. 또한, 측정하는 동안 만들어지는 박리 곡선(Peel Curve)로부터 분석의 신뢰성 여부를 확인할 수 있다. 이러한 장점에도 불구하고 박리 시험법 특성 상 금속 코팅층의 강도가 금속 피막/기판간 접합 강도를 초과하여야 하기 때문에 수백 nm 이하의 박막의 접합력 측정에는 적용하기가 어렵다. 이에 반하여, 스카치 테이프 분석법은 일정길이의 접착 테이프를 박막 표면에 붙인 후 다시 떼어내면서 접착력을 평가하는 방법으로, 박막의 접합력 평가에 적용이 가능하다. 그러나 이 방법은 합격 불합격 여부를 판정하는 정성적인 방법으로 정량평가가 어렵다. 또한, 박막에 접착 테이프를 붙일때의 압력, 테이프를 박리할 때의 각도 및 속도를 일정하게 제어하기가 쉽지 않아 결과의 신뢰성이 높지 않다. 스크래치 테스트는 탐사침(Stylus)을 이용하여 박막의 표면에 하중을 증가시키면서 기판을 이동하여, 피막의 균열이나 박리될 때의 임계 하중값 (Critical Load; Lc)을 측정하는 방법이다. 이 방법은 시편 준비가 쉽고 간단하여 빠른 분석이 가능하고, 수백 nm 이하의 박막에도 적용 가능하다. 또한, 접합력을 정량화 할 수 있기 때문에 변수에 따른 접합력 비교가 용이하다는 장점이 있다. 이와 같은 분석적 장점에도 불구하고, 스크래치 시험을 통한 접합력 측정 방법은 아직까진 산업적으로 널리 활용되지 못하고 있다. 따라서, 본 연구에서는 스크래치 테스트의 원리 및 이론에 대하여 간략히 알아보고, 스크래치 분석을 이용한 접합력 비교에 대한 실제 사례들을 소개하고자 하였다.

  • PDF

Effect of Time-Related Parameters on Rockwell Hardness Measurement (시험시간 관련인자가 로크웰 경도측정에 미치는 영향)

  • Bahng Gun Woong;Tak Nae-Myung
    • Polymer(Korea)
    • /
    • v.29 no.6
    • /
    • pp.536-542
    • /
    • 2005
  • The effect of lime-related parameters such as loading velocity, load application time, gauge reading time on Rockwell hardness measurement was investigated for PE, PP PVC, and PMMA. It was found that keeping the specific requirements in the same condition is very important to obtain reliable and repeatable darn in polymer hardness measurement. The optimum condition for hardness measurement was 4 sec for load application time,15 sec for test load application net time, and 15 sec for gauge reading time after unloading. Using thess conditions, round robin test was carried out for 6 laboratories and it was shown that the testing machine should be one in which time-related variables are controllable. Indirect verification of hardness tester using brass reference block was not enough to guarantee the test results for polymer.

A numerical study on the optimum spacing of disc cutters considering rock strength and penetration depth using discrete element method (암반강도 및 압입깊이에 따른 디스크커터의 최적간격 산정을 위한 개별요소법 기반 수치해석 연구)

  • Lee, Sang Yun;Song, Ki-il;Jung, Ju Hwan
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.22 no.4
    • /
    • pp.383-399
    • /
    • 2020
  • Optimizing the spacing of the disc cutter is a key element in the design of the TBM cutter head, which determines the drilling performance of the TBM. The full-scale linear cutting test is known as the most reliable and accurate test for calculating the spacing of the disc cutter, but it has the disadvantage of costly and time-consuming for the full-scale experiment. In this study, through the numerical analysis study based on the discrete element method, the tendency between Specific Energy-S/P ratio according to uniaxial compression strength and penetration depth of rock was analyzed, and the optimum spacing of 17-inch disc cutter was derived. To examine the appropriateness of the numerical analysis model, the rolling force acting on the disc cutter was compared and reviewed with the CSM model. As a result of numerical analysis for the linear cutting test, the rolling force acting on the disc cutter was analyzed to be similar to the rolling force derived from the theoretical formula of the CSM model. From the numerical analysis on 5 UCS cases (50 MPa, 70 MPa, 100 MPa, 150 MPa, 200 MPa), it is found that the range of the optimum spacing of the disc cutter decreases as the rock strength increases. And it can be concluded that 80~100 mm of disc cutter spacing is the optimum range having minimum specific energy regardless of rock strength. This tends to coincide with the optimal spacing of previously reported disk cutters, which underpins the disk cutter spacing calculated through this study.

The Signal Characteristics from Crack of Brittle Materials by Vickers Load (비커스 압입 하중에 의한 취성재료의 균열 신호특성)

  • Nam, Ki-Woo;Kim, Hyun-Soo
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.22 no.2
    • /
    • pp.125-131
    • /
    • 2002
  • we analyzed acoustic emission signals obtained from three kinds of brittle materials under compression load by Vickers hardness tester. The results obtained can be summarized as follows; The signal in each material could be divided into three signal based on the properties of load. All specimens were not detected acoustic emission signals in stage II which was load constant region., and were detected in stage I and stage III. Glass was detected high amplitude signals in stage III. $Al_2O_3\;and\;Al_2O_3/Sic$ were detected high amplitude signals in stage I.

Determination of Elastic Modulus of Equal-Channel-Angular-Pressed Aluminum 5052 Alloy by Acoustic Material Signature (음향재료신호를 이용한 강소성변형된 알루미늄 5052 합금의 탄성계수 측정)

  • Kim, Chung-Seok;Park, Ik-Keun;Jhang, Kyoung-Young;Miyasaka, Chiaki
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.30 no.2
    • /
    • pp.146-154
    • /
    • 2010
  • The effects of severe plastic deformation, equal channel angular pressing, and annealing of Al 5052 alloy on elastic modulus have been studied. The AI 5052 alloy was plastically deformed by ECAP method after solution treatment, and then finally annealing heat treated. Elastic modulus was measured by conventional tensile and nano-indentation test, and also measured on the surface of the specimen using acoustic material signature of the acoustic microscope. The variation in the elastic modulus influenced by plastic deformation and heat treatment, inaccessible by the conventional techniques, was successfully measured by acoustic material signature and obtained the elastic modulus depending on crystal orientation at each grain.

Numerical Analysis on Fragmentation Mechanism by Indentation of Disc Cutter in a Rock Specimen with a Single Joint (단일절리를 포함한 암석 시험편에서 디스크 커터의 압입에 의한 파괴 메커니즘의 수치해석적 연구)

  • Lee, Seung-Joong;Choi, Sung-O.
    • Tunnel and Underground Space
    • /
    • v.19 no.5
    • /
    • pp.440-449
    • /
    • 2009
  • LCM test is one of the most powerful and reliable methods of experiment for the cutter head design and the performance prediction of TBM. In many cases, however, the predicted design model can be directly applied to the field design, because this test may have an uppermost limit in preparation and/or transportation of the large size rock samples and the test for the jointed rock mass is not easy. When the proper and reasonable numerical modeling is considered to overcome this limit, the most adequate cutter head design for TBM could be presented without any complicate preconsideration in the field. In this study, the crack propagation patterns dependent on the contact point of disc cutter and the angle of rock joint are analyzed for the rock specimen with a single joint using the UDEC. The authors could derive the appropriate contact points of disc cutters and their space with respect to the joint angle in rock mass thru the numerical analysis.

Quantitative Analysis of 3-D Displacements Measurement by Using Holospeckle Interferometry (홀로스펙클 간섭법을 이용한 3차원 변위측정의 정량적 연구)

  • 주진원;권영하;박승옥
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.5
    • /
    • pp.1208-1217
    • /
    • 1993
  • The simple and effective optical technique synthesizing holographic interferometry and speckle photography is presented. The optical system used in this experiment is based on image holography. A cantilever beam located on the precision translator is used to evaluate this measurement system. Experimental results agree well with the actual displacements within the error of 2.8%. As an its application, three dimensional contact deformation in the ball indentation is measured by using this optical system and compared with the numerical analysis by finite element method.