• Transactions of Materials Processing
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• v.18 no.5
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• pp.377-384
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• 2009

The shape of edge cracking in rolling process generally occurred "V" shape. This cracking is successively generated at width edge of strip. The edge cracking is developed to center of strip during rolling process. In the results, the strip is occurred fracture, and the productivity is gone down because of the extensive production time. Accordingly, we need to control crack propagation during rolling process. But, the control of cracking is very difficult in rolling process. Previously the studies of edge cracking were mainly performed on hot rolling process. In this paper, the shape of the edge cracking in rolling was estimated according to process conditions such as initial edge crack size, reduction ratio and tension using FE-simulation and the simplicity experiments on cold rolling process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.405-408
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• 2009

Edge cracks in cold rolling always influence to the quality of productions, while the "V" shaped cracks were propagated by passing the roll gap. We set up the sizes and shapes of initial cracks in simulation according to the references from real productions. Different to in hot rolling, the cracks in cold rolling couldn't be reduced from propagation automatically after generated, even if these could be reduced by changing the process parameters. In this paper, we described the affections of process parameters on the propagation of edge cracks, such as reduction ratio and tension. We predicted that the dependence of the cracks propagations of changing of process conditions and expected to gain the smaller edge cracks. By raising the reduction ratio, the cracks were propagated increasingly in both transverse and rolling directions. And as tension raise, the cracks became propagated in both directions in which transverse direction was less effectively.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2012.05a
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• pp.309-310
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• 2012

스테인레스강의 내식성을 향상시키기 위한 고농도 침입형 질화층(S-phase)처리를 하는 논문들이 발표되고 있지만 테스트 시편이 아닌 실제 제품이나 가공품등의 질화 처리 하였을 경우 내식성향상이 아닌 저하되는 것을 볼 수 있다. 스테인레스강의 제품화 과정에서 압연 및 기계가공에서 발생되는 각종 문제, 가공경화로 인한 현상 및 질화 처리후 표면개질의 석출상이나 입계로부터 시작되는 크랙이 내식성을 저감시키는 경향을 살펴보았다. 이러한 경향은 봉재나 두꺼운 소재보다는 가공소재인 판재나 형상이 있는 제품에 더 심하게 나타나는 것을 보여준다. 소재의 관리와 질화 온도 및 여러가지 변수에 의해 최적화 되어 S-phase 질화층을 형성해야 내식특성을 유지 할 수 있다.

• Nuclear Engineering and Technology
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• v.24 no.1
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• pp.75-85
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• 1992

The texture changes and their effect on the 0.2% yield strength of Zircaloy-4 sheet were examined after quenched from the ($\alpha$+$\beta$) phase temperature. When the prior ($\alpha$+$\beta$) gram size was slightly larger than that of the $\alpha$-annealed, the observed texture was similar to the $\alpha$-annealed texture having an ideal orientation of the (0001) basal pole at 30$^{\circ}$away from the normal direction toward the transverse direction. When the prior ($\alpha$+$\beta$) grain size was twice as large as that of the $\alpha$-annealed, the location of maximum basal pole intensity was distributed between the transverse and the rolling direction making an angle 15$^{\circ}$from the normal direction, and the observed texture became isotropic. It was found that the Kearns texture parameter, fr, in the rolling direction increased steadily, and fr in the transverse direction increased slightly, while fr in the the normal direction decreased with increasing heat treatment time. With a small increase in fr, the 0.2% yield strength increased drastically. The influence of texture was analyzed by deriving the Schmid orientation factors and the resolved shear stresses for the deformation systems. It was found that the large increase in the 0.2% yield strength was attributed mainly to the microstructural changes and partly to the texture changes by the ($\alpha$+$\beta$) heat treatment.

• Journal of the Korean Society for Heat Treatment
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• v.22 no.1
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• pp.16-22
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• 2009

The rolling process is an efficient and economical approach for the manufacturing of plate metals. In the rolling process, the temperature variation is very critical for plate thickness accuracy. The main cause of thickness variation in hot plate mills is the non-uniform temperature distribution along the length of the slab. Also the exit plate thickness is mainly affected by the rolling conditions such as mill modulus, plate thickness and plate width. Hence the thickness variation in top-end is also dependent on these factors. Therefore this study has concentrated on determining the correct amounts of thickness variation due to top-end temperature drop and process parameters.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.11a
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• pp.193-196
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• 2008

This paper presents an experimental study to investigate enhanced performance of the masonry walls strengthened in shear and ductility using honeycomb steel mesh. The performance of masonry walls strengthened with steel mesh will compare with unreinforced masonry walls to show the performance of reinforced masonry walls. According to the experiment, it is expected that this system is effective to enhance the shear strength and ductility of the masonry walls.

• Transactions of Materials Processing
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• v.15 no.8 s.89
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• pp.550-555
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• 2006

In this study, effects of forming angle and friction coefficient on a initiation of the Mannesmann hole defect were analyzed by using a response surface method. The maximum effective plastic strain at center point of specimen is utilized for the prediction of the starting point of crack occurrence, which is suggested by the comparison of integrals of four different ductile fracture models between the histories of the effective plastic strain at center point. It was revealed that the principal stress at the center is the dominant element to the increase of the effective plastic strain. It was also verified by the simulation results from the comparison of experiment and simulation. It is provided that the forming angle of 25 degrees and the spreading angle of 1 degree can be a proper design condition without an occurrence of internal hole defect and an excessive slip.

• Transactions of Materials Processing
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• v.25 no.4
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• pp.235-241
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• 2016

Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

• Transactions of Materials Processing
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• v.27 no.1
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• pp.12-17
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• 2018

This paper outlines the research findings on the microstructure and mechanical properties of AZ31 Mg alloy fabricated by differential speed rolling (DSR) with respect to processing variables such as temperature, roll speed ratio (RSR), and deformation route. The resultant microstructure of the sample, deformed by 2-pass DSRs at 473 K, comprised finer grains with more uniform distribution than those at 573 and 623 K. This was due to active recrystallization, which was expected to appear during DSR at temperatures higher than 573 K. When the sample was deformed via DSR with RSR of 1:4 for the upper and lower rolls at 453 K, the values of yield and ultimate tensile strength were observed to be higher than their counterpart with RSR of 1:1. The application of sample rotation around the longitudinal axis would give rise to an excellent combination of tension strength (~330 MPa) and ductility (~20 %) at ambient temperatures. This is discussed based on its uniform fine grained structure and the softening of basal texture.

• Journal of Korea Foundry Society
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• v.27 no.5
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• pp.224-227
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• 2007

원자로에 장전되는 $^{99}Mo$ 조사표적을 제조하기 위한 우라늄박판은, 박판 품질, 생산성, 경제성 문제로 인해, 기존의 열간압연방법에 의해 실험실 규모로는 제조가 가능하나, 상용 규모로는 제조되기 어려운 실정이므로, 새로운 제조방법의 개발이 요구되고 있다. 이와 같은 상황에서, $^{99m}Tc$의 모핵종인 방사선 동위원소$^{99}Mo$ 생산하기 위하여 planar flow casting (PFC) 법에 의해 다결정질 우라늄박판에 대한 새로운 제조방법이 연구되었다. $100{\sim}150\;{\mu}m$의 두께 및 너비 약 50mm의 연속적인 다결정질 우라늄박판이 하나의 batch에서 5m 이상의 길이로 제조되었다. 우라늄박판은 불순물이 거의 없었으며 양호한 표면조도를 가지고 있었다. 우라늄박판의 냉각를 접촉표면은 자유표면 보다 매끈한 자유표면을 가지고 있었다. 우라늄박판은 제조공정변수와는 상관없이 ${\alpha}-U$ 상을 가진 약 10 ${\mu}m$ 이하의 미세한 다결정립을 가지고 있었다.