• Title/Summary/Keyword: 압연변수

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Fabrication of $MgB_2$ Sheet by Powder Rolling Method (분말압연 공정에 의한 $MgB_2$ 판재 제조)

  • Chung, K.C.;Jeong, T.J.;Kim, T.H.;Ahn, S.T.;Park, Y.S.;Kim, D.H.;Wang, X.L.;Dou, S.X.
    • Progress in Superconductivity
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    • v.12 no.2
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    • pp.88-92
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    • 2011
  • [ $MgB_2$ ]superconducting sheets have been fabricated using powder roll compaction method. Sheet-type $MgB_2$ bulk samples were successfully fabricated using the pre-reacted $MgB_2$ powders. In this work, $MgB_2$ powders were compacted by two rotating rolls and squeezed out as a form of $MgB_2$ sheets of ~1 mm thickness. The rolling speed of 0.3-0.7 rpm and the gap distance of 0.3-0.8 mm between the two rollers were carefully controlled to get a full compaction of the powders into bulk $MgB_2$ sheets. The densities of $MgB_2$ sheets were 1.98-2.05 g/$cm^3$, which is 75.44-77.99 % of the theoretical value of 2.63 g/$cm^3$. And the density comparison was made compared to those of typical $MgB_2$ bulks from uni-axial pressing and $MgB_2$ wires from Powder-In-Tube processing.

Effect of Cross Beams on Live Load Distribution in Rolled H-beam Bridges (압연형강(H형강) 거더교의 가로보가 활하중 횡분배에 미치는 영향)

  • Yoon, Dong Yong;Eun, Sung Woon
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.535-542
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    • 2006
  • In this study, the effects of cross beams on the lateral distribution of live loads in composite rolled H-beam girder bridges, were investigated through three-dimensional finite element analysis. The parameters considered in this study were the inertial moment ratio between the main girder and the cross beam, the presence of the cross beam, and the number of cross beams. The live load lateral distribution factors were investigated through finite element analysis and the customary grid method. The results show that there was no difference between the bridge models with and without a cross beam. The cross beam of the beam and frame types also showed almost the same live load lateral distribution factors. However, the finite element analysis showed that the concrete slab deck plays a major role in the lateral distribution of a live load, and consequently, the effect of the cross beam is not so insignificant that it can be neglected.

Optimal Tension Forces of Multi-step Prestressed Composite Girders Using Commercial Rolled Beams (상용압연 형강을 이용한 콘크리트 합성거더의 다단계 긴장력 최적설계)

  • Shin Yung-Seok;Jung Heung-Shi;Kim Young-Woo;Park Jea-Man
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.2 s.72
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    • pp.115-124
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    • 2006
  • The 1st and 2nd tension forces of the PSSC(Prestressed Steel and Concrete) grider constructed with commercial rolling beams and concrete are optimally designed. The design variables are the 1st and 2nd tension forces due to multi-step prestressing and live load. The objective function is set to the maximum live load. Design conditions are allowable stresses at the top and bottom of slab, beam and infilled concrete due at the several construction stages. A Matlab based optimization program is developed. The results show that the tendon position as well as concrete compression strength have significant influence on the beam strength.

An Investigation of Slab-FEM for Rolling Analysis (압연해석을 위한 슬래브-유한요소법에 대한 연구)

  • Song, Jung-Hoon;Park, Jong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3454-3462
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    • 1996
  • Compared to a full three dimensional FEM, the Slab-FEM hybrid method reduces the required computation time distinctly and it can be applied to the analysis of a shape rolling process. However, the method is somewhat approximate and predictions by the method contain certain inaccuracies. In the present investigation a parameter called T-factor was introduced to compensate the inaccuracies of the method and proper values of the parameter were estimated for different widths of bars and reduction ratios. Then, the method was applied to analyze cold and hot rollings of rectangular bars and predicted results were compared to those of experiments. Nonuniform distributions of temperature in the bars were predicted by utilizing the temperature equation obtained for a semi-infinite solid under radiation and convection boundary conditions. It was found out that accuracies of spread and roll separating force predictions could be enhanced by using proper values of the T-factor.

The effects of rolling process on microstructures and high temperature tensile properties of Al-Mg alloy (Al-Mg합금의 압연변수에 다른 미세구조의 변화와 고온인장특성)

  • Kim, Tae-Kue;Jeon, C.H.;Kwun, S.I.;Park, Jong-Woo
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.2
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    • pp.81-92
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    • 1997
  • The effect of alloying elements, precipitate size, its distribution, and dislocation substructure resulted from warm rolling or cold rolling in the superplastic Al-Mg alloy system was investigated. One of the major requirements for fine structure superplasticity is that the grain size should be very small. Fine grain structure is controlled by the dislocation substructure and the dynamic recrystallization during hot or warm working. The recovery of Al-Mg base alloys was constrained resulting in relatively high dislocation density when the alloys were warm rolled. In particular, Al-Mg-Zr alloy exhibited the smallest sub-grain size among Al-Mg alloys containing Mn, Cu, Zr as a third element. The Al-Mg-Mn alloy cold rolled 80% after hot rolling showed the maximun strain rate sensitivity exponent, m, of 0.75 under strain rate of $7.1{\times}10^{-4}/s$ at $500^{\circ}C$. The elongation of the alloys was limited in spite of high m values due to large dispersoids containing appreciable amount of Fe impurities.

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Processing Factors Affecting Microstructure Evolution of Fine-Grained AA6061 via Differential Speed Rolling (6061 알루미늄 합금의 미세조직 발달에 미치는 이속 압연변수 영향)

  • Yoon, D.K.;Yang, H.W.;Sheng, Y.J.;Han, D.I.;Kim, D.J.;Ko, Y.G.
    • Transactions of Materials Processing
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    • v.30 no.4
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    • pp.195-200
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    • 2021
  • In this study, we investigated the dominant processing variables that would influence the microstructural development of AA6061 deformed by differential speed rolling (DSR) at ambient temperature. For this purpose, we carried out a series of DSR on the samples to investigate the effects of roll speed ratio, sample rotation, and number of operation under specific rotation. Among these, the condition with a height reduction of 75% at a speed ratio of 1:4 through rotation along rolling direction (RR) displayed the pronounced results of more homogenous matrix-structure and superior mechanical properties than the others tested in this study. This was mainly due to the cross shearing of macro-shear pattern in segment where dynamic recrystallization took place with ease throughout the sample. Thus, an average microhardness value of 101 Hv was obtained in the present sample deformed by 4-pass DSR with RR where macro cross-shearing was effectively applied.

Chaotic Phenomenon of Vibration signal in Rolling Mill Soaring (회전 기기에서의 카오스 현상에 관한 연구)

  • 배영철;김주완
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.05a
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    • pp.374-377
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    • 2001
  • A diagnosis system that provides early warnings regarding machine malfunction is very important for rolling mill so as to avoid great losses resulting from unexpected shutdown of the production line. But it is very difficult to provide early warnings in rolling mill. Because dynamics of rolling mill is non-linear. This paper shows a chaotic behaviour of vibration signal in rolling mill using embedding method. Not only phase plane and Poincare map are implemented but also FFT and histogram of vibration signal in rolling mill is presented by embedding method.

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Determination of the process variables for quality monitoring in direct rolling processes (직접압연 공정에서 품질계측을 위한 공정변수의 선정)

  • 배세철;박영준;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1364-1367
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    • 1996
  • Recently, direct rolling process, called as strip casting process, has been interested in to save production cost by reducing forming processes. In direct rolling process, since a steel strip of thickness 1-5(mm) can be produced directly from molten metal, it can eliminate secondary hot rolling process. On the other hand, since many process variables are existed in this process and relation of these variables is very complex, it is difficult to realize the process design and the quality control. In this paper, as first step to overcome above difficulties, the quantitative relationship of the process variables affected to quality of the strip has been carried out through the numerical analysis. Also, we determined the process variable to monitor the quality in the direct rolling process. As a result, we show that the solidification final point, called as Nip point, was related directly to quality of the strip.

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Characteristic Analysis and Selection of Process Parameters in Direct Rolling Processes (직접압연공정의 특성해석 및 공정변수 선정)

  • 박영준;조형석;이원호;강태욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.384-388
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    • 1997
  • Recently,direct rolling process has been drawing increasing interests because production cost be greatly reduced by eliminating subsequent hot rolling processes. Such a process has been characterized to prosuce thin steel strip (thickness 1~5mm) directly from molten metal and to skip over the conventional hot rolling processes. However, since there are several process parameters, which affect the quality of product,and their relationship between the parametersare very complex,it is therefore very difficult to realize the process design and the quality control. To overcome these difficulties quantitative relationship between the parameters are investigated through a numerical analysis. Form these results, it is found that solidification final point is the most important paramter which is critical to quality of the strip. Also,the multiple regression model is obtianed to determine their relationship from the solidification final point and roll separating force which can be easily estimated

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Prediction and Optimization of Recrystallization behavior during Multi-stage Hot Rolling (사상열간압연중 재결정거동 예측 및 제어)

  • 곽우진;이경종;권오준;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.287-290
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    • 1997
  • 각 스탠드 유한요소해석 결과인 기계적-열적 변수들을 이용하여 재결정계산을 한다. 이때 온도변화를 정확히 반영하기 위해 재결정부피율 계산과 결정성장 계산에 additivity rule을 도입하였다. 또한 여러단계의 압연공정 각각에서의 재결정거동을 계속 추적하기 위해 또한 이때의 재결정의 영향을 재료유동에 반영하기 위해 substructure의 개념을 도입하였다. 이러한 과정을 거쳐 7패스후의 최종 두께방향으로의 결정크기분포를 얻을 수 있다. 본 연구 에서는 이때의 최종결정크기 분포를 균일화 시킬 수 있는 공정을 유전 알고리즘을 이용하여 찾아보았다.

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