• Title/Summary/Keyword: 알루미늄 복합재

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Fatigue Life Prediction of Composite Patch for Edge Cracked Aluminum Plate (모서리균열이 있는 알루미늄판의 복합재 패치보수시 수명예측 연구)

  • Kim, Wie-Dae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.1
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    • pp.52-57
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    • 2007
  • One of the hot issues in composite patching is to reduce the thermal residual stresses between composite patch and aluminum surface which occurs after bonding of composite patch. In this study, the edge crack patching is adopted for different curing cycles. For the analysis, three layer Mindlin plate elements are used, and Paris' law is adopted to predict the fatigue life of composite patch plate. The analysis results show a good agreement with the experimental fatigue life and this technique can be applied for the prediction of fatigue life of aircraft structures.

A Study on Residual Strength of Carbon/Epoxy Face Sheet and Honeycomb Core Sandwich Composite Structure after Quasi Static Indentation Damage (탄소섬유/에폭시 면재, 알루미늄 허니컴 코어 샌드위치 복합재 구조의 압입 손상에 의한 잔류강도 연구)

  • Kong, Chang-Duk;Park, Hyun-Bum;Lee, Seoung-Hyun
    • Composites Research
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    • v.22 no.2
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    • pp.24-29
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    • 2009
  • This study aims to investigate the residual strength of sandwich composites with Al honeycomb core and carbon fiber face sheets after the quasi-static indentation damage by the experimental investigation. The 3-point bending test and the edge-wise compressive strength test were used to find the mechanical properties, and the quasi-static point load was applied to introduce the simulated damage on the specimen. The damaged specimens were finally assessed by the 3-point bending test and the compressive strength test. The investigation results revealed the residual strength of the damaged specimens due to the quasi-static indentation. The both test results showed that the residual strength of the damaged specimen was decreased according to increases of the damaged depth.

Acoustic Emission Characteristics and Fracture Behaviors of GFRP-Aluminum Honeycomb Hybrid Laminates under Compressive and Bending Loads (GFRP-알루미늄 하니컴 하이브리드 적층판의 압축 및 굽힘 파괴거동과 음향방출해석)

  • Lee, Ki-Ho;Gu, Ja-Uk;Choi, Nak-Sam
    • Composites Research
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    • v.22 no.6
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    • pp.23-31
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    • 2009
  • This paper investigated acoustic emission (AE) characteristics in association with various fracture processes of glass fiber reinforced plastic skin/ aluminum honeycomb core (GF-AH) hybrid composites under compressive and bending loads. Various failure modes such as skin layer fracture, skin/core interfacial fracture, and local plastic yield buckling and cell wall adhesive fracture occurring in the honeycomb cell wall were classified through the fracture identification in association with the AE frequency and amplitude analysis. The distribution of the event-rate in which it has a high amplitude showed a procedure of cell wall adhesive fracture, skin/core interfacial debonding and fiber breakage, whereas distribution of different peak frequencies indicated the plastic deformation of aluminum cell wall and the friction between honeycomb walls. Consequently, the fracture behaviors of GF-AH hybrid composites could be characterized through a nondestructive evaluation employing the AE technique.

Development of Turbine Blade with Composite in Wind Turbine (복합재료를 이용한 풍력발전기용 터빈 블레이드의 개발)

  • 조정미;이경봉
    • Journal of the KSME
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    • v.34 no.5
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    • pp.342-350
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    • 1994
  • 본 연구를 통하여 기존에 사용되고 있던 알루미늄 압출재 블레이드를 복합재료로 대치하여 개 발함으로써 이의 타당성을 검토하여 보았다. 풍력발전기의 개발 추세는 점차 메가와트 (megawatt)급 시스템으로 진행되어 터빈 블레이드가 대형화됨에 따른 터빈브레이드의 경량화 및 내구력의 향상이 절실히 요구된다. 이는 복합소재의 사용으로 경량화를 통한 시스템 각요소의 제작비용절감 및 내구력 향상을 통한 시스템의 수명증대의 효과를 확보할 수 있을 것이다. 그 러나 복합재료를 사용한 터빈 블레이드는 기존의 알루미늄을 이용한 재료보다는 가격경쟁에서 다소 떨어지며 제작공정상의 어려움과 정밀한 설계기술의 미개발 등 아직도 많은 난점을 안고 있는 실정이다. 그러나 현재 풍력에너지 이용 선직국의 개발추이로 보아 대용량시스템의 터빈 블레이드는 복합소재의 사용이 필수적이며 보다 효율적인 양산시스템의 구축과 최적설계에 대한 연구가 지속적으로 실시되면 기존의 블레이드와는 충분한 경쟁성을 확보할 것으로 전망된다.

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Burst Prediction of Hoop Winding Composite Case with Metal Liner (금속라이너를 가진 후프 와인딩 복합재 연소관의 파열예측)

  • Han, Houkseop;Kim, Hyung-kun;Lee, Young-won
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.5
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    • pp.78-83
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    • 2015
  • In the composite case, the first ply failure is considered total failure of the case. When the case is constructed by filament winding over a metal liner, the first ply failure does not necessarily mean total failure of the case. In this study, we compared the results through finite element analysis and burst test to predict the burst pressure of the hybrid case (filament-wound composite case with metal liner). Through it predicts the burst pressure of the hybrid case, we can determine the thickness of the metal liner and composite.

Effect of Aluminum Treatment by Plasma on the Bonding Strength Between Aluminum and CFRP Composites (플라즈마를 적용한 알루미늄의 표면처리가 알루미늄/CFRP 복합재의 접합강도에 미치는 영향)

  • Lee, Gyeong-Yeop;Yang, Jun-Ho;Choe, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1981-1987
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    • 2001
  • This paper documents the effect of surface treatment of aluminum on the bonding strength of aluminum/CFRP composites. The surface of aluminum panel was treated by DC plasma. The optimal treatment condition of the aluminum was determined by measuring the contact angle and T-peel strength as functions of mixture ratio of acetylene gas to nitrogen gas. The mixture ratios used were 1:9, 3:7, 5:5, 7:3, and 9:1 Lap shear tests and T-peel tests were performed using surface-treated alumiunm/CFRP composites and regular alumiunm/CFRP composites. The results showed that the contact angle was minimized and the T-peel strength was maximized iota the mixture ratio of 5:5. The results also showed that the shear strength of surface-treated alumiunm/CFRP composites was 34% greater than that of regular alumiunm/CFRP composites. The T-peel strength of surface-treated alumiunm/CFRP composites was also 5 times greater than that of regular alumiunm/CFRP composites.

A Study on the CFRP Treatment by ion Assisted Reaction Method to Improve T-peel Strength of CFRP/Aluminum Composites (CFRP/알루미늄 복합재에서 이온도움반응법을 적용한 CFRP의 표면처리가 T-peel 강도에 미치는 영향에 대한 연구)

  • Lee, Gyeong-Yeop;Yang, Jun-Ho;Yun, Chang-Seon;Choe, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.570-575
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    • 2002
  • It is well-known that the bond strength between CFRP(Carbon Fiber Reinforced Plastic) and aluminum is significantly affected by the surface treatment of the CFRP and the aluminum. This study investigates the surface treatment of CFRP to improve the T-peel strength of CFRP/aluminum composites. The surface of %CFRP([0^0]_{14})$ was treated by the ion assisted reaction method under oxygen environment. T-peel strength tests were performed based on the procedure of ASTM D1876-95. The T-peel strength of surface-treated CFRP/aluminum composites was compared with that of untreated CFRP/aluminum composites. The results showed that the T-peel strength of surface-treated CFRP/aluminum composites was about 5.5 times higher than that of untreated CFRP/aluminum composites. SEM examination showed that the improvement of T-peel strength was attributed to the uniform spread and fracture of epoxy adhesive.

Evaluation of Cryogenic Performance of Adhesives Using Composite-Aluminum Double Lap Joints (복합재-알루미늄 양면겹치기 조인트를 이용한 접착제의 극저온 물성 평가)

  • Kang, Sang-Guk;Kim, Myung-Gon;Kong, Cheol-Won;Kim, Chun-Gon
    • Composites Research
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    • v.19 no.4
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    • pp.23-30
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    • 2006
  • In the development of a cryogenic propellant tank, the proper selection of adhesives to bond composite and metal liner is important for the safety of operation. In this study, 3 types of adhesives were tested for the ability to bond CFRP composites developed for cryogenic use and aluminum alloy (Al 6061-T6) for lining the tank using double-lap joint specimens. The double-lap joint specimens were tested inside an environmental chamber at room temperature and cryogenic temperature ($-150^{\circ}C$) respectively to compare the bond strength of each adhesive and fracture characteristics. The material properties with temperature of component materials of double-lap joints were measured. In addition, ABAQUS was used for the purpose of analyzing the experimental results.

A Parametric Study on the Strength of Single-Lap Bonded Joints of Carbon Composite and Aluminum (탄소 복합재-알루미늄 단일겹침 접착 체결부의 강도에 관한 인자연구)

  • Kim, Tae-Hwan;Seong, Myeong-Su;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.20 no.5
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    • pp.34-42
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    • 2007
  • Strength and failure of adhesively bonded carbon composite-to-aluminum single-lap joints were studied by experiment. The main objective of this study is to investigate the effect of various parameters such as curing pressure for bonding, overlap lengths, and adherend thickness on the failure loads and modes of the bonded Joints with dissimilar materials. Experimental results show that the bonding pressure for composite-to-aluminum dissimilar materials should be 4 atm at the lowest. Failure load of the joints increases as the overlap length increases, but the strength (failure load divided by bonded area) decreases rapidly after the overlap width-to-length ratio is greater than 1. When the adherend thickness increase to double, bonding strength increase $12{\sim}55%$. Major failure mode of the joints is the delamination in the composite laminate and the location of delamination goes deeper into the laminates as the bonding pressure and overlap length increase.

Studying on the Hybrid FRP Stiffener for the Performance Improvement of Strengthened RC Beam (철근콘크리트 보의 성능개선을 위한 Hybrid FRP 보강재 연구)

  • Ahn, Mi-Kyoung;Lee, Sang-Moon;Jung, Woo-Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.243-244
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    • 2010
  • Reinforced concrete beam are very diverse materials that are used to bending reinforcement. Recently the case of FRP flexural reinforcement is actively being used is an excellent weight - rigidity. However, use of FRP bending reinforcement in brittleness material properties of concrete in an actual field application causes destruction of detachment and attachment is being considered as a major cause of destruction. For hybrid laminating plates, tensile and three-point bending tests were performed considering various designs and fabricating methods for hybrid FRP plates. Tensile property of each test specimen was investigated and the research parameter of hybrid laminating plates considered here is the combining ratio of fiber to aluminum contents.

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