• Title/Summary/Keyword: 알루미늄 복합재

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Structural Analysis and Light-Weight Design of Aircraft Floats with Laminated Composites (복합재 적층판을 이용한 경항공기 플로트 구조해석 및 경량화)

  • Choi, Youn-Gyu;Kim, Sung-Jun;Shin, Eui-Sup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.65-71
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    • 2012
  • In order to improve the structural safety and light-weight design of aircraft floats, natural frequency and static stress analysis are performed under water and ground landing conditions. A finite element mesh based on the design configuration of light aircraft floats is modeled, and simplified water and ground landing loads are applied to this model. The natural frequency and stress analysis of aluminum-alloy floats are carried out first. Then, the structural performance of the floats is re-analyzed in the case of laminated composites, and the numerical results are compared each other. It is concluded that, by tailoring the laminated composites with respect to stacking sequence and ply thickness, the structural safety of the light-weight floats can be improved.

Statistical Life Prediction of Fatigue Crack Growth for SiC Whisker Reinforced Aluminium Composite (SiC 휘스커 보강 Al6061 복합재료의 통계학적 피로균열진전 수명예측)

  • 권재도;안정주;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.475-485
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    • 1995
  • In this study, statistical analysis of fatigue data which had obtained from respective 24 fatigue crack, was examined for SiC whisker reinforced aluminium 6061 composite alloy (SiC$_{w}$/A16061) and aluminium 6061 alloy. SiC volume fraction in composite alloy is 25%. The analysis results stress intensity factor range and 0.1 mm fatigue crack initiation life for SiC$_{w}$/A16061 composite & A16061 matrix are the log-normal distribution. And regression analysis by linear model, exponential model and multiplicative model were performed to find out the relationship between fatigue crack growth rate(da/dN) and stress intensity for find out the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(.DELTA.K) in the SiC$_{w}$/A16061 composite and examine the applicability of Paris' equation to SiC$_{w}$A16061 composite. Also computer simulation was performed for fatigue life prediction of SiC$_{w}$/A16061 composite using the statistical results of this study.udy.

Tribological Characteristics of Carbon Nanotube Aluminum Composites According to Fabrication Method and Content of Carbon Nanotube (알루미늄탄소나노튜브 복합재의 가공 방법과 탄소나노튜브 함량에 따른 트라이볼로지 특성)

  • Lee, Young-Ze;Lee, Jung-Hee;Kim, Il-Young;Lee, Gyu-Sun;Baik, Seung-Hyun;Youn, Jeong-Il;Kim, Young-Jig
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.269-274
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    • 2008
  • Carbon nanotube composite is considered to be a good candidate material for composite material because of its excellent mechanical property and low density under high temperature as well as good wear and frictional properties. In this study, tribological characteristics of carbon nanotube aluminum composite were evaluated using pin-on-disk wear tester. Spark Plasma Sintering method is more effective than Hot Pressing method in terms of wear and friction. The composite with 1% CNT has the lowest friction and wear characteristic.

The Behavior of Crack Growth Rate for APAL and CPAL Patched with FRP Laminate in Aluminum Alloy Plate (알루미늄 합금판재에 FRP 라미네이터를 보강한 APAL 및 CPAL 재의 균열전파속도 거동)

  • 윤한기;정해용;허정원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.1013-1022
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    • 1995
  • A hybrid composite (APAL;Aramid Patched ALuminum alloy, CPAL;Carbon Patched ALluminum alloy), consisting of a Al 2024-T3 aluminum alloy plate sandwiched between two aramid/epoxy and carbon/epoxy laminate, was developed. Fatigue crack growth behavior was examined at stress ratios of R=0.2, 0.5. The APAL and CPAL showed superior fatigue crack growth resistance, which may be attributed to the crack bridging effect imposed by the intact fibers in the crack wake.

Wind turbine test results by blade surface condition in wind tunnel test (풍동시험에서 블레이드 표면상태에 따른 풍력터빈 성능변화)

  • Cho, Tae-Hwan;Kim, Yang-Won;Lee, Deok-Ho;Chang, Byeong-Hee
    • New & Renewable Energy
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    • v.3 no.2 s.10
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    • pp.53-59
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    • 2007
  • NREL Phase VI 12% 축소모델을 사용한 표준풍력터빈 풍동시험은 2006년에 1차 시험이 수행되었다. 1차 풍동시험은 복합재블레이드를 사용하여 표준조건(설치각 3도)에 대해 수행되었으며 블레이드 표면상태에 따라 측정값이 영향을 받는 것을 파악하였다. 2007년 4월에 수행된 2차 풍동시험은 표면상태의 영향을 보다 정확히 파악하기 위해 알루미늄 블레이드를 사용하여 시험을 수행하였으며, 블레이드 제작 정밀도에 따른 영향을 파악하였다. 낮은 레이놀즈 수 영역(저속영역)에서는 블레이드 표면상태 따라 토크 값 다르게 나타나며, 블레이드 끝단 부근의 제작 정밀도는 최대 토크 이후의 영역에 영향을 미치는 것으로 나타났다. 0.1mm 이내의 정밀도로 제작된 모델의 경우 NREL 시험결과와 전체적인 형상이 유사하게 나타나며, 축소효과에 의한 영향으로 최대토크는 약 25% 정도 감소현상을 보이고 있다.

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A Study on Process Improvement of Combined Extrusion with Aluminum Alloy 7075 (유한요소 시뮬레이션을 이용한 알루미늄 7075 복합 압출재에 대한 공정개선 연구)

  • 김진복;이지억;강범수
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.05a
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    • pp.197-205
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    • 1996
  • A combined extrusion process studied here consists of forward and backward extrusion, and it is formed in single operation. The metal flow involved in the operation has appeared to be difficult to analyze accurately because of mixed directions of the flow. In this study, conventional two operations of a forward and a backward extrusions is transformed into one operation of mixed extrusion. A process designed by an industry expert is simulated by the rigid-plastic finite element method to investigate the metal flow and defects. In addition to the FEM simulation, experimental analysis has been carried out to confirm the design in industry, which includes material characterization, preliminary expriment, and whole experimental forming operation. The experimental results show that warm forming of extrusion is more desirable than cold working and hot forming in view of grain growth. Also two conditions of lubrication between workpiece and die has been investigated.

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Fabrication of Ceramic Particulate Reinforced Steel Composites by Liquid Pressing Infiltration Process (용융가압함침공정을 이용한 세라믹 입자 강화 철강복합재료의 제조성 검증)

  • Cho, Seungchan;Lee, Yeong-Hwan;Ko, Seongmin;Park, Hyeon Jae;Lee, Donghyun;Shin, Sangmin;Jo, Ilguk;Lee, Sang-Kwan;Lee, Sang-Bok
    • Composites Research
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    • v.31 no.4
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    • pp.117-121
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    • 2018
  • Various ceramic particulate such as TiC, $TiB_2$, $Al_2O_3$ reinforced SUS431 matrix composites were successfully fabricated by a novel liquid pressing infiltration process. Microstructures of the SUS431 composite were analyzed to determine manufacturability of composites. $Al_2O_3$-SUS431 composite had lots of defects due to poor wettability between the $Al_2O_3$ and steel matrix. On the other hand, TiC was uniformly dispersed in the SUS431 matrix than $TiB_2$ and $Al_2O_3$ due to good wettability and interfacial properties.

Pre-treatment condition and Curing method for Fabrication of Al 7075/CFRP Laminates (Al 7075/CFRP 적층 복합재료 제조를 위한 전처리 조건과 경화방법 연구)

  • 이제헌;김영환
    • Composites Research
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    • v.13 no.4
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    • pp.42-53
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    • 2000
  • A study has been made to establish an optimum condition in the surface treatment and curing method that is important for the fabrication of Al 7075/CFRP laminates. PAA(Phosphoric Acid Anodizing) provided a good adhesive strength and FPL(Sulfuric / Sodium Dichromate Acid Etching) had a similar adhesive strength with PAA. On the other hand, the poor adhesive strength was shown on vapor degrease and CAA(Chromic Acid Anodizing). By using the atomic force microscope(AFM), it was found that the PAA oxide surface obviously had a greater degree of microroughness as compared to vapor degrease, CAA and FPL treated surfaces. These results support the concept of a mechanical interlocking of the adhesive with-in the oxide pores as the predominant adhesion mechanism. In curing methods, the adhesive strength of co-curing method was higher than that of secondary curing method. With respect to stability of specimen shape, the secondary curing method was better than co-curing method. DMA(Dynamic Mechanical Analysis) test revealed $T_g$ in curing times over 60 min is nearly same, so it is estimated they will have similar degree of curing and joint durability in using FM300M adhesive film.

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An Performance Evaluation of Seismic Retrofitted Column Using FRP Composite Reinforcement for Rapid Retrofitting (긴급시공이 가능한 FRP 복합재료 보강재로 보강된 기둥의 내진성능평가)

  • Kim, Jin-Sup;Seo, Hyun-Su;Lim, Jeong-Hee;Kwon, Min-Ho
    • Journal of the Korea Concrete Institute
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    • v.26 no.1
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    • pp.47-55
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    • 2014
  • As increasing number of large-size earthquake around Korean peninsula, many interests have been focused to the earthquake strengthening of existing structures. The brittle fracture of Non-seismic designed columns lead to full collapse of the building. In the past, cross-sectional extension method, a steel plate reinforcing method and fiver-reinforced method are applied to Seismic Rehabilitation Technique mainly. However, the reinforcement methods have drawbacks that induce physical damage to structures, large space, long duration time. So, in this study, performance evaluation of previously developed FRP seismic reinforcement which do not induce physical damage and short duration time was enforced. The specimens were constructed with 80% downscale. FRP seismic reinforcement are manufactured of glass fiber or aluminum plate with holes and glass fiber. From the experiment results, seismic performance of specimens which reinforced with FRP seismic reinforcement were increased.

Structural Support of Aluminum Honeycomb on Cast PBX (알루미늄 허니컴(HC) 구조재 적용 주조형 복합화약)

  • Seonghan Kim;Keundeuk Lee;Haneul Park;Mingu Han
    • Journal of the Korea Institute of Military Science and Technology
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    • v.27 no.2
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    • pp.222-229
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    • 2024
  • As the operating condition for the penetrating missile has been more advanced, the survivability of main charge has been strongly required when the warhead impacts the target. Lots of efforts to desensitize explosives such as the development of insensitive molecular explosives or optimizing plastic-bonded explosives(PBX) systems has been made to enhance the survivability of main charge. However, these efforts face their limits as the weapon system require higher performance. Herein, we suggest a new strategy to secure the survivability of main charge. We applied structurally supportable aluminum honeycomb(HC) structure to cast PBX. The aluminum HC structure reinforces the mechanical strength of cast PBX and helps it to withstand external pressure without the reaction like detonation. In this study, impact resistance character, shock sensitivity and internal blast performance of PBXs reinforced with HC structure were investigated according to the application of aluminum HC structure. The newly suggested aluminum HC structure applied to cast PBX was proved to be a promising manufacturing method available for high-tech weapon systems.