• Title/Summary/Keyword: 알루미나 세라믹

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Machinability of Pre-sintered Alumina Ceramics (알루미나 세라믹 가소결재의 피삭성 -다이아몬드 및 CBN공구의 절삭 성능-)

  • 김성청
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.41-46
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    • 1996
  • In this study, unsintered and pre-sintered low purity alumina ceramics were machined with various tools to clarify the machinability, optimum tool materials and optimum cutting conditions. The main conclusions obtained were as follows. (1)In the case of dry cutting, the sintered diamond and natural diamond tools exhibit better performance in machining of the ceramic pre-sintered at lower temperature, and the tool lives of both tools in machining the ceramics pre-sintered at high temperature becomes extremely short. (2)The performance of CBN tool becomes better in dry machining of the ceramics pre-sintered at higher temperature. (3)When the pre-sintered ceramics were wet machined with sintered diamond, the tool life becomes considerably long, and higher cutting speed can be used than in the case of the CBN and ceramic tools, the tool lives becomes shorter at wet cutting than at dry cutting, especially exhibiting extremely short tool life in wet cutting with ceramic tool.

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The Characterization and Coatings on 304 Stainless Steel by Laser Induced Fluorescence Spectroscopy using the High Resolution Charge Coupled Device (레이저 유도형광분광기에서 고정밀 전하장치를 이용한 304 스테인레스 스틸의 코팅과 특성)

  • Kim, Ki-Jun;Lee, Jou-Youb;Sung, Wan-Mo
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.2
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    • pp.385-390
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    • 2016
  • In our study, ceramics coatings by additives of nano alumina and magnesia have cured on 304 stainless steel at $170^{\circ}C$ 2h. We designed and experimented the coated specimens that were characterized by laser induced fluorescence spectroscopy using the charge coupled device and scanning electronic microscopy(SEM). The result was revealed the ceramic coatings added fillers has more excellent on adhesive property and scratch resistance, and less weight loss in acid solution than ceramic coatings non-added fillers. Therefore, this study has designed and manufactured the electromagnetic spectrometry with CCD and then analyzed the coatings on 304 stainless steel using the High Resolution Charge Coupled Device in improving the corrosion resistance of 304 stainless steel. Nowadays, coatings of stainless steel have increased by industrial demand in hygienes, aviation, instrumentations and robotics as the industry special application develops.

The Preparation and the Gas Permeation Characteristics of the Soluble Polyimides (용해성 폴리이미드의 제조 및 기체투과특성)

  • Chun, Kyoung-Yong;Kim, Han-Sung;Han, Hak-Soo;Joe, Yung-il
    • Applied Chemistry for Engineering
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    • v.9 no.2
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    • pp.306-310
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    • 1998
  • The soluble polyimides(PMDA/diamine/dianhydride) were prepared and investigated. After coating the prepared PMDA/diamine/dianhydride solution into the commercial tubular alumina ceramic membranes, gas permeation characteristics was investigated. $T_g{\prime}s$ of the polyimides were in the range of $337{\sim}358^{\circ}C$ and thermal stability was good. The polymer was soluble in NMP, DMAc, DMSO, THF, and m-cresol. The adhesion between the alumina membrane and the soluble polyimide was excellent. The soluble polyimide/alumina membranes containing 6FDA showed the highest permeability among others. The permeability of nitrogen of PMDA/1,3PDA/6FDA-alumina membrane was about $7.6{\times}10^{-7}(mol/m^2{\cdot}Pa{\cdot}s)$ in the gas permeation experiments. The ideal separation factor of $O_2/N_2$ and $H_2/N_2$ in PMDA/1,3PDA/6FDA-alumina membrane were 6.19, and 70.0, respectively.

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Effect of Water Back-flushing Condition in Hybrid Water Treatment Process of Carbon Fiber Microfiltration Membrane and Photocatalyst (탄소섬유 정밀여과막 및 광촉매 혼성 수처리 공정에서 물 역세척 조건의 영향)

  • Park, Jin Yong;Cho, Gwang Hee
    • Membrane Journal
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    • v.22 no.3
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    • pp.216-223
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    • 2012
  • The effect of water back-flushing period (FT) was investigated in hybrid process of carbon fiber microfiltration membrane and photocatalyst for advanced drinking water treatment in this study, and compared with the previous study using alumina ultrafiltration membrane. The FT was changed in the range of 2~10 min with fixed 10 sec of BT. Then, the FT effects on resistance of membrane fouling ($R_f$), permeate flux (J) and total permeate volume ($V_T$) were observed during total filtration time of 180 min. As decreasing FT, $R_f$ decreased and J increased, which was same with the previous result using alumina ultrafiltration membrane. The treatment efficiency of turbidity was high beyond 99.2%, and the effect of FT was not shown on treatment efficiency of turbidity, which was different with the previous result. The treatment efficiency of organic matters was the lowest value of 65.6% at NBF, and it increased as decreasing FT, which was different with the previous result, too. The reason was that the membrane fouling phenomena could show a different mechanism depending on ceramic membrane materials.

Surface roughness analysis of ceramic bracket slots using atomic force microscope (원자현미경을 이용한 세라믹 브라켓 슬롯의 표면조도에 대한 연구)

  • Park, Ki-Ho;Yoon, Hyun-Joo;Kim, Su-Jung;Lee, Gi-Ja;Park, Hun-Kuk;Park, Young-Guk
    • The korean journal of orthodontics
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    • v.40 no.5
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    • pp.294-303
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    • 2010
  • Objective: This study was designed to measure the surface roughness at the slot floor of various ceramic brackets. Methods: One kind of stainless steel bracket ($Succes^{(R)}$), two kinds of monocrystalline brackets (Inspire $Ice^{(R)}$, $Perfect^{(R)}$) and two kinds of polycrystalline brackets (Crystalline $V^{(R)}$, $Invu^{(R)}$) were examined. Atomic force microscopy (AFM) was used to measure the surface roughness of each bracket. Data acquisition and processing were performed using $SPIP^{TM}$. Results: The differences in values of Sa, Sq, and Sz in $Invu^{(R)}$ and Inspire $Ice^{(R)}$ were not statistically different from the control group $Succes^{(R)}$. The values of Sa, Sq, and Sz of $Perfect^{(R)}$ and Crystalline $V^{(R)}$ were greater than those of $Succes^{(R)}$. Differences of all the Sa, Sq, and Sz values between $Perfect^{(R)}$ and Crystalline $V^{(R)}$ were not statistically significant. Conclusions: It is concluded that the slot surfaces of $Succes^{(R)}$, Inspire $Ice^{(R)}$, and $Invu^{(R)}$ were smooth compared to those of Crystalline $V^{(R)}$ and $Perfect^{(R)}$.

Indentation of YSZ/Al2O3 Layered Systems Prepared by Nano-Coating (알루미나에 YSZ가 나노코팅된 층상형 시스템의 인덴테이션 특성평가)

  • Kim, Sang-Kyum;Kim, Tae-Woo;Kim, Chul;Shin, Tae-Ho;Han, In-Sub;Woo, Sang-Kuk;Lee, Kee-Sung
    • Journal of the Korean Ceramic Society
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    • v.42 no.1
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    • pp.43-49
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    • 2005
  • YSZ layer containing nano-sized particles has been deposited on the commercial A1203 substrate by Electron Beam Physical Vapor Deposition (EB-PVD). The role of coating rnjcrostructures of YSZ to indentation damage is studied. The different coating microsouctures are prepared by varying the substrate temperatures from $600^{circ}C$ to $800^{circ}C$ during the deposition. Microhardness test and Hertzian indentation are conducted on the $YSZ/Al_{2}O_{3}$ layered systems. The damage and flilure behaviors have been investigated according to the effect of microstructures and indentation loads. With increasing the substrate temperature during EB-PVD, the overall grain sizes are coarser and more faceted, which microsoucture ultimately influences on the indentation behavior, thus, YSZ/Al_{2}O_{3}$ layered system prepared at the substrate temperature of $800^{circ}C$ shows relatively higher damage tolerance.

Fabrication of Al2O3/ZrO2Ceramics by the Polymerization Dispersion Process (ZrO2의 고분자화 분산법을 이용한 Al2O3/ZrO2요업체의 제조)

  • Cho, Myung-Je;Hwang, Kyu-Hong;Lee, Jong-Kook
    • Journal of the Korean Ceramic Society
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    • v.41 no.4
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    • pp.284-288
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    • 2004
  • To improve mechanical properties of $Al_2$O$_3$/ZrO$_2$composites have been controlled dispersion of ultra low size ZrO$_2$ particles in $Al_2$O$_3$ ceramics by polymeric precursor method (Pechini process). In case of coprecipitation or mechanical mixing of ZrO$_2$ powders with $Al_2$O$_3$, homogeneous dispersion and controlling the ZrO$_2$ size were relatively difficult due to high sintering temperature. So the polyesterization process of Zr/Y(NO$_3$)$_3$-citric acid solution in ethylene glycol with the commercial sub-micron sized o(-alumina powder (Sumitomo AES-11(0.4 ${\mu}{\textrm}{m}$)) was adopted in order to obtain homogeneous dispersion of ZrO$_2$ in A1203. By this partial polyesterization process, the homogeneous dispersion of relatively low sized ZrO$_2$in $Al_2$O$_3$/ZrO$_2$composites was achieved at 1450∼1$600^{\circ}C$ of sintering temperature range and their mechanical properties were measured.

Strengthening of Fiber-Reinforced $\gamma$-LiAlO$_2$ Matrixes for Molten Carbonate Fuel Cell by Laminatin (용융탄산염 연료전지용 화이버 강화 $\gamma$-LiAlO$_2$ 매트릭스의 적층에 의한 강도 증진)

  • 현상훈;조성철;홍성안
    • Journal of the Korean Ceramic Society
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    • v.36 no.2
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    • pp.107-115
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    • 1999
  • Microstructural variation and strengthening effects with lamination methods of alumina fiber-reinforced ${\gamma}$-LiAlO2 matrixes for Molten Carbonate Fuel Cell(MCFC) were studied. The porosities of all matrix laminated by hot-pressing of two green sheets under 1 kg/$\textrm{cm}^2$ at 45$^{\circ}C$ for 1 min and by double-casting which the second layer cast on the first green sheet dried for 3.5h were more than 50%. The strength of the Al2O3 fiber-reinforced matrix prepared by lamination was enhanced by 70% in comparison with the non-laminated matrix (115 gf/$\textrm{mm}^2$) and the strength-directionality due to fiber-orientation also could be removed. The strength of matrixes laminated by triple-casting was higher than that of the double-cast matrix, but triple-cast matrix showed the directionality with the casting direction, and furthermore its porosity was less than 50%. Although the strength of matrixes laminated by double-casting (195 gf/$\textrm{mm}^2$) is slightly less than that of matrixes laminated by hot-pressing (212 gf/$\textrm{mm}^2$), the double-casting method was evaluated to be more efficient laminating process in MCFC matrix processing.

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Effect of CH3COOH Concentration on Characteristics of Fe2O3Supported δ-alumina Catalyst by Hydrothermal Method (CH3COOH 농도가 수열법으로 제조된 Fe2O3 담지 감마알루미나 촉매의 특성에 미치는 영향)

  • 박병기;이정민;서동수
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.758-764
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    • 2003
  • The cylindrical ${\gamma}$-alumina pellets were prepared by forming, hydration, drying and calcination after mixing amorphous alumina and pore generating agent with water. Concentration of Fe(NO$_3$)$_3$ㆍ9$H_2O$ that was catalyst precursor was fixed and made mixing solution that changed concentration of $CH_3$COOH in range of 2.5~20%, and here ${\gamma}$-alumina pellets were immerged and were hydrothermaly treated for 3 h at $200^{\circ}C$. And then we investigated creation and change of crystal, pore characteristics, $N_2$ adsorption and desorption isotherms, changes of acid site and mechanical strengths etc. According to the concentration of $CH_3$COOH, the crystals grew to acicular shape of 0.5~2${\mu}m$ length, and crystal structure showed the pseudo-boehmite structure. When hydrothermaly treated in 10% $CH_3$COOH solution, pore volume between 100~1000 $\AA$ was highest by 0.86 cc/g, and width of hysteresis curved line due to $N_2$ adsorption/desorption appeared as was smallest. When concentration of $CH_3$COOH was in range of 5~15%, new C-H functional groups were formed. Mechanical strength of pellets was highest by 1.35 MPa when $CH_3$COOH concentration was 2.5%.

Effect of Tetragonal $ZrO_2$ Addition on the Mechanical Properties of $\alpha$-Alumina/La-\beta-Aluminate $Composite (정방정 $ZrO_2$의 첨가가 $\alpha$-Alumina/La-\beta-Aluminate $ 복합체의 기계적 성질에 미치는 영향)

  • Suk-Won Kang;Hai-Doo Kim;Shin Kim;Soo-Young Lee;Dong-Soo Park
    • Journal of the Korean Ceramic Society
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    • v.31 no.5
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    • pp.513-519
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    • 1994
  • Alumina composite was fabricated by introducing tetragonal ZrO2 in alumina composite of $\alpha$-alumina reinforced with in-situ formed La-$\beta$-aluminate (LaAl11O18). The powder mixture of composition (100-x)[88 Al2O3+(La2O3+11 Al2O3)]+x vol% ZrO2 was prepared with x from 0 to 40. Dense composites fabricated by hot-pressing exhibited bending strength up to 1200 MPa. The gain growth inhibiting effect of ZrO2 grains and La-$\beta$-aluminate platelets, and possibly the stress-induced phase transformation of ZrO2 have resulted in the high bending strength. The fracture toughness of the composite also increased up to 8.5 MPa.m1/2. The enhancement in toughness can be explained by transformation and microcrack toughening of ZrO2 and by crack deflection and bridging of La-$\beta$-aluminate platelets and ZrO2.

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