• Title/Summary/Keyword: 아크센서

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A Study on Arc Sensor for Weld Seam Tracking by Using Fuzzy Control (퍼지제어를 이용한 용접선 추적용 아크센서에 관한 연구)

  • 조시훈;김재웅
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.156-166
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    • 1995
  • Experimental models which are able to determine the deviation between weld line and weaving center by measuring the weld current during welding were proposed for the gas metal arc welding process. The models were used for developing a weld seam tracking system which controls the weaving speed of a welding torch. However, it was revealed that the tracking result of the system is affected by the welding conditions. Thus an arc sensor system was developed by using fuzzy control approach for overcoming the difficulty of modelling the nonlinear process. The rule base and parameters of the fuzzy control system were determined on the basis of the results of experiments. This fuzzy control system has shown the successful tracking capability for the wide operating range of welding conditions.

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A Study on Development of High Speed Rotating Arc Sensor and Its Application (고속회전 아크센서 개발 및 그 응용에 관한 연구)

  • Lee, G.Y.;Lee, W.K.;Jeong, S.K.;Kim, S.B.;Oh, M.S.
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.43-48
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    • 2002
  • This paper presents a seam tracking controller of high speed rotating arc sensor developed by microprocessor based system. The seam tracking algorithm is based on the average current value at each interval region of four phase points on one rotating cycle. To remove the noise effect for the measured current, the area during one rotating cycle is separated into four regions of front, rear, left and right. The average values at each region are calculated, using the regional current values and a low pass filter incorporating the moving average and exponential smoothing methods is adopted. The effectiveness is proven through the experimental results for several kinds of welding condition.

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A Study on the Weavingless Arc Sensor System in GMA Welding (I) -Implementation of Weld Seam Tracking Algrithm- (GMA 용접에서 강제적인 위빙이 없는 아크센서 시스템에 관한 연구 (I) -용접선 추적 알고리즘의 구현-)

  • 안재현;김재웅
    • Journal of Welding and Joining
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    • v.16 no.3
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    • pp.44-54
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    • 1998
  • In this study a new arc sensor algorithm for automatic weld seam tracking was proposed, which uses the relative welding current variation according to the tip-to-workpiece distance in GMA welding. Since the new developed arc sensor algorithm is not sensitive to unstable factors of arc signal, the system is expected to get rid of the problems of already existing arc sensor system which include the difficulty of modeling the process for various welding conditions and limitation of application to thick plate welding. Thus the system is applicable not only to thick plate welding but also to thin plate welding. To implement the new arc sensor algorithm the system parameters which include sampling time, averaging range, weighting factor of moving averaging, basic compensation time, and basic compensation distance were determined by experimental analysis. Consequently this system has shown the successful tracking capability for the various welding conditions.

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A Study on On-line ARC Welding Monitoring using IR and UV sensor (IR 및 UV센서를 이용한 아크 용접 품질 모니터링에 관한 연구)

  • Yun, Chung-Seop
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.314-316
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    • 2005
  • 이 논문에서는 아크 용접시 발생하는 IR신호와 UV호의 상호 관계를 알아보려고 레이저 용접진단에 사용되는 IR-UV 센서 모니터링 시스템을 적용하였다. 그 결과 IR신호 크기는 용접폭에 관련이 있고, 펄스 형태의 UV신호는 IR신호 증가율이 임계값을 넘으면 나타나는 것을 알 수 있다.

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