• Design & Manufacturing
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• v.1 no.1
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• pp.17-21
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• 2007

In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.7
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• pp.111-115
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• 2008

This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.11
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• pp.72-77
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• 2010

The fatigue characteristic of a material or a structure is derived from fatigue tests of standard specimens. However, many test results of standard specimens are very different from those of real structures. One reason for this difference is the constraint effects according to the geometrical difference. Therefore, to calculate more accurate fatigue life, the constraint effect must be considered by comparing test results of standard specimens with those of real structures. In this study, a blade of an air-conditioner was evaluated by both the test and the analysis. The results showed that a standard specimen is conservative, compared with a structure specimen. And fatigue life of an air-conditioner's blade was predicted from those.

• Applied Chemistry for Engineering
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• v.7 no.4
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• pp.757-767
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• 1996

Poly(alkyl acrylate-g-caprolactone) graft copolymers were prepared, and they were applied as compatibilizing agents for polycarbonate (PC) / poly(acrylonitrile-butadiene-styrene) (ABS) blends. The incompatible poly(alkyl acrylate) segment was incorporated into the graft copolymer in order to localize the copolymer at the PC/ABS interface. The blend containing 1 phr of the copolymer showed remarkable improvement in impact strength as well as in elongation at break. Impact improvement was more pronounced with a thinner test specimens of 1/8 inch thickness. Morphological study showed that the presence of the graft copolymer led to a smoother PC/ABS interface due to the interfacial enrichment of the graft copolymer.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.6
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• pp.117-121
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• 2004

Injection molding is the one of the most important processes for mass production of plastic parts. Usually injection molds for mass production are constituted to multi-cavity runner system to manufacture the more parts at a time. Multi-cavity molds are designed to geometrically balanced runner system to uniformly fill to each cavity. But, when injection molding is performed using a mold with balanced runner system filling imbalances are occurred between the cavity to cavity. The previous studies by Beaumont at. all reported that filling imbalance occurred by thermal unbalance on the mold and viscosity variation of resins and so on. In this study, we conducted experiments in order to know the causes of filling imbalance for 3 plate type mold with 8 cavities. And we exhibited a new so called 4BF mold (4 plate type Balanced Filling Mold) to be possible filling balance. We conducted a experimental injection molding to verify the efficiency of the 4BF mold. In the results of the experiment, we could confirmed the balanced filling possibility of the 4BF mold.

• Korean Chemical Engineering Research
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• v.49 no.4
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• pp.438-442
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• 2011

Mechanical and morphological properties of poly(acrylonitrile-butadiene-styrene) (ABS) and poly(lactic acid) (PLA) blends containing compatibilizers were investigated. Poly(styrene-acrylonitrile)-g-maleic anhydride) (SAN-g-MAH), poly(ethylene-co-octene) rubber-maleic anhydride (EOR-MAH) and poly(ethylene-co-glycidyl methacrylate) (EGMA) were used as compatibilizers. Mechanical properties such as tensile, flexural and impact strengths of ABS/PLA (80/20, wt%) blends were found to be increased when the SAN-g-MAH, EOR-MAH and EGMA were used. The maximum values for mechanical properties of the ABS/PLA (80/20) blend were observed when SAN-g-MAH was used as a compatibilizer at the concentration of 3 phr. From morphological studies of the ABS/PLA (80/20) blends, PLA droplet size was decreased by the addition of the compatibilizers used in this study. From the results of mechanical and morphological properties of the ABS/PLA (80/20) blends, SAN-g-MAH (3 phr) was found to be the most effective compatibilizer among the compatibilizers used in this study.