• Title/Summary/Keyword: 실시간 고장진단

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A development of integrated monitoring and diagnosis system for marine diesel engine using time-series data (시계열 데이터를 이용한 선박용 디젤엔진 통합 감시 및 진단 시스템의 개발)

  • Rhyu, Keel-Soo;Park, Jong-Il;Hwang, Hun-Gyu;Park, Dong-Wook
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.6
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    • pp.744-750
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    • 2014
  • The monitoring and abnormality warning of marine diesel engine are important to take appropriate responses for safety navigation. If maintenance engineers do not take appropriate response because of diagnosis mistakes, it will occur a nasty accident. Therefore, we need integrated monitoring and diagnosis system for supporting a diagnosis objectively. In this paper, we analyze time-series data which measured by real-time, monitor the changing of conditions and trends of the analyzed data. Furthermore, we design and implement a monitoring and diagnosis system for objective supporting of real-time diagnosis. When the integrated monitoring and diagnosis system is adopted, it can help to improve stability of marine diesel engine by providing abnormality warning alarm with appropriate responses.

Machine Tool State Monitoring Using Hierarchical Convolution Neural Network (계층적 컨볼루션 신경망을 이용한 공작기계의 공구 상태 진단)

  • Kyeong-Min Lee
    • Journal of the Institute of Convergence Signal Processing
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    • v.23 no.2
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    • pp.84-90
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    • 2022
  • Machine tool state monitoring is a process that automatically detects the states of machine. In the manufacturing process, the efficiency of machining and the quality of the product are affected by the condition of the tool. Wear and broken tools can cause more serious problems in process performance and lower product quality. Therefore, it is necessary to develop a system to prevent tool wear and damage during the process so that the tool can be replaced in a timely manner. This paper proposes a method for diagnosing five tool states using a deep learning-based hierarchical convolutional neural network to change tools at the right time. The one-dimensional acoustic signal generated when the machine cuts the workpiece is converted into a frequency-based power spectral density two-dimensional image and use as an input for a convolutional neural network. The learning model diagnoses five tool states through three hierarchical steps. The proposed method showed high accuracy compared to the conventional method. In addition, it will be able to be utilized in a smart factory fault diagnosis system that can monitor various machine tools through real-time connecting.

Self-Organizing Middleware Platform Based on Overlay Network for Real-Time Transmission of Mobile Patients Vital Signal Stream (이동 환자 생체신호의 실시간 전달을 위한 오버레이 네트워크 기반 자율군집형 미들웨어 플랫폼)

  • Kang, Ho-Young;Jeong, Seol-Young;Ahn, Cheol-Soo;Park, Yu-Jin;Kang, Soon-Ju
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.38C no.7
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    • pp.630-642
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    • 2013
  • To transmit vital signal stream of mobile patients remotely, it requires mobility of patient and watcher, sensing function of patient's abnormal symptom and self-organizing service binding of related computing resources. In the existing relative researches, the vital signal stream is transmitted as a centralized approach which exposure the single point of failure itself and incur data traffic to central server although it is localized service. Self-organizing middleware platform based on heterogenous overlay network is a middleware platform which can transmit real-time data from sensor device(including vital signal measure devices) to Smartphone, TV, PC and external system through overlay network applied self-organizing mechanism. It can transmit and save vital signal stream from sensor device autonomically without arbitration of management server and several receiving devices can simultaneously receive and display through interaction of nodes in real-time.

Fault Detection and Diagnosis Systems of Induction Machines using Real-Time Stochastic Modeling Approach (실시간 확률 모델링 기법을 이용한 유도기기의 고장검출 및 진단시스템)

  • Lee, Jin-Woo;Kim, Kwang-Soo;Cho, Hyun-Cheol;Lee, Young-Jin;Lee, Kwon-Soon
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.3
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    • pp.241-248
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    • 2009
  • This paper presents stochastic methodology based fault detection algorithm for induction motor systems. We measure current of healthy induction motors by means of hall sensor systems and then establish its probability distribution. We propose online probability density estimation which is effective in real-time implementation due to its simplicity and low computational burden. In addition, we accomplish theoretical analysis of the proposed estimation to demonstrate its convergence property by using statistical convergence and system stability theories. We apply our fault detection approach to three-phase induction motors and achieve real-time experiment for evaluating its reliability and practicability in industrial fields.

Real-time FDI Schemes for AC Motor Control Systems (교류전동기 제어시스템을 위한 실시간 고장검출진단)

  • Park Tae-Geon;Ryu Ji-Su;Lee Kee-Sang
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.77-81
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    • 2002
  • In many high performance engineering systems such as automated production system and transportation systems, AC-servo drives are employed as the most Important driving parts. And the faults of servo drives result in overall system performance deterioration or an unscheduled shutdown In critical situations. The real-time fault detection and isolation(FDI) scheme Is very useful to prevent them and to guarantee the desired reliability of the overall system. In this paper, the FDI schemes which can be applied to AC servo drives are introduced and some new results are presented.

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A Study on Real time Multiple Fault Diagnosis Control Methods (실시간 다중고장진단 제어기법에 관한 연구)

  • 배용환;배태용;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.457-462
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    • 1995
  • This paper describes diagnosis strategy of the Flexible Multiple Fault Diagnosis Module for forecasting faults in system and deciding current machine state form sensor information. Most studydeal with diagnosis control stategy about single fault in a system, this studies deal with multiple fault diagnosis. This strategy is consist of diagnosis control module such as backward tracking expert system shell, various neural network, numerical model to predict machine state and communication module for information exchange and cooperate between each model. This models are used to describe structure, function and behavior of subsystem, complex component and total system. Hierarchical structure is very efficient to represent structural, functional and behavioral knowledge. FT(Fault Tree). ST(Symptom Tree), FCD(Fault Consequence Diagrapy), SGM(State Graph Model) and FFM(Functional Flow Model) are used to represent hierachical structure. In this study, IA(Intelligent Agent) concept is introduced to match FT component and event symbol in diagnosed system and to transfer message between each event process. Proposed diagnosis control module is made of IPC(Inter Process Communication) method under UNIX operating system.

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Induction Motor Bearing Damage Detection Using Stator Current Monitoring (고정자전류 모니터링에 의한 유도전동기 베어링고장 검출에 관한 연구)

  • Yoon, Chung-Sup;Hong, Won-Pyo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.6
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    • pp.36-45
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    • 2005
  • This paper addresses the application of motor current spectral analysis for the detection of rolling-element bearing damage in induction machines. We set the experimental test bed. They is composed of the normal condition bearing system, the abnormal rolling-element bearing system of 2 type induction motors with shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. We have developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT(Fast Fourier Transform), Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. Especially, the analyzed results by inner product clearly illustrate that the stator signature analysis can be used to identify the presence of a bearing fault.

Development of Korean Condition Based Maintenance Systems to Monitor Naval Weapon Systems (해군 무기체계 한국형 상태진단시스템 발전방향 연구)

  • Oh, Kyungwon
    • Journal of Aerospace System Engineering
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    • v.10 no.4
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    • pp.67-74
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    • 2016
  • The primary aim for using a Korean Condition Based Maintenance (CBM) system is to maintain military operational readiness using Interactive Collection Analysis Systems (ICAS) installed on naval vessels. Other aims are to preemptively provision maintenance and supply functions, to guarantee economical management of logistical assets, and to implement data driven equipment life cycle management. In order to accomplish these aims, it is necessary to establish standard system conditions. However, because manufacturers do not provide the technology necessary for maintenance management, it is required to retain component performance maps for each piece of equipment, and to accumulate data about frequently occurring fault patterns. This study confirms the validity of component performance maps using micro gas turbines and provides accumulated data on machine break downs. This would allow real time equipment performance checks and present performance trends. Then analysis would provide solutions for maintaining the best machine operating conditions with detailed maintenance manuals for operators. This study is a basis for further research to investigate additional ways to develop CBM using data obtained from naval vessels used in actual military operations.

Implementation of Responsive Web-based Vessel Auxiliary Equipment and Pipe Condition Diagnosis Monitoring System (반응형 웹 기반 선박 보조기기 및 배관 상태 진단 모니터링 시스템 구현)

  • Sun-Ho, Park;Woo-Geun, Choi;Kyung-Yeol, Choi;Sang-Hyuk, Kwon
    • Journal of Navigation and Port Research
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    • v.46 no.6
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    • pp.562-569
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    • 2022
  • The alarm monitoring technology applied to existing operating ships manages data items such as temperature and pressure with AMS (Alarm Monitoring System) and provides an alarm to the crew should these sensing data exceed the normal level range. In addition, the maintenance of existing ships follows the Planned Maintenance System (PMS). whereby the sensing data measured from the equipment is monitored and if it surpasses the set range, maintenance is performed through an alarm, or the corresponding part is replaced in advance after being used for a certain period of time regardless of whether the target device has a malfunction or not. To secure the reliability and operational safety of ship engine operation, it is necessary to enable advanced diagnosis and prediction based on real-time condition monitoring data. To do so, comprehensive measurement of actual ship data, creation of a database, and implementation of a condition diagnosis monitoring system for condition-based predictive maintenance of auxiliary equipment and piping must take place. Furthermore, the system should enable management of auxiliary equipment and piping status information based on a responsive web, and be optimized for screen and resolution so that it can be accessed and used by various mobile devices such as smartphones as well as for viewing on a PC on board. This update cost is low, and the management method is easy. In this paper, we propose CBM (Condition Based Management) technology, for autonomous ships. This core technology is used to identify abnormal phenomena through state diagnosis and monitoring of pumps and purifiers among ship auxiliary equipment, and seawater and steam pipes among pipes. It is intended to provide performance diagnosis and failure prediction of ship auxiliary equipment and piping for convergence analysis, and to support preventive maintenance decision-making.

Development of Fault Prediction System Using Peak-code Method in Power Plants (피크코드 기법을 이용한 발전설비 고장예측 시스템 개발)

  • Roh, Chang-Su;Do, Sung-Chan;Chong, Ui-Pil
    • Journal of the Institute of Convergence Signal Processing
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    • v.9 no.4
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    • pp.329-336
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    • 2008
  • The facilities with new technologies in the recent power plants become larger and need a lot of high cost for maintenance due to stop operations and accidents from the operating machines. Therefore, it claims new systems to monitor the operating status and predict the faults of the machines. This research classifies the normal/abnormal status of the machines into 5 levels which are normal-level/abnormal-level/care-level/dangerous-level/fault and develops the new system that predicts faults without stop operation in power plants. We propose the regional segmentation technique in the frequency domain from the data of the operating machines and generate the Peak-codes similar to the Bar-codes, The high efficient and economic operations of the power plants will be achieved by carrying out the pre-maintenance at the care level of 5 levels in the plants. In order to be utilized easily at power plants, we developed the algorithm appling to a notebook computer from signal acquisition to the discrimination.

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