• Title/Summary/Keyword: 시험 성형

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A Study on the Structural Strength Assessment of FRP Composites Boat (FRP 복합재료 선박의 구조강도 평가에 관한 연구)

  • Choi, Han-Kyu;Kwon, Soo-Yeon
    • Journal of Korea Ship Safrty Technology Authority
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    • s.28
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    • pp.46-63
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    • 2010
  • 플레저보트의 고강도 및 경량화 추세에 따라 복합재료 등 관련 소재의 경량화가 요구되었고, 이에 부응하여 관련 신소재 개발과 진공성형 신건조공법 등이 출현하였으며, 이러한 신공법을 이용한 선박건조가 증가하고 있는 실정에 따라 선박의 구조강도 평가가 중요한 과제로 부각되고 있다. 또한 선박의 안전성 확보와 고객의 편리 도모를 위한 플레저보트 구조강도 확인을 위한 시험방법 등도 다양화할 필요가 있다. 따라서 진공적층 및 수적층 성형방법으로 건조한 플레저보트를 대상으로 선체구조 강도 시험 결과를 비교 분석하여 우리 실정에 적합하고 플레저보트의 안정성 평가를 위한 선체구조 강도 시험 기준안을 제시하고자 한다.

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The Study on Liquefaction Characteristics of Silty Sand Soils by Cyclic Triaxial Test (반복삼축시험에 의한 실트 모래 지반의 액상화 특성 연구)

  • Lee, Song;Jeon, Je-Sung;Kim, Tae-Hwun
    • Journal of the Korean Geotechnical Society
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    • v.15 no.4
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    • pp.133-152
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    • 1999
  • The cyclic triaxial test was carried out to research liquefaction characteristics and sample disturbance effects of silty sand soils at the west coast in Korea. First, liquefaction in silty sand was generated when axial strain approached to $\pm10%$ of strain and behavior of pore pressure was similar to the formula suggested by Seed, Martin, and Lysmer(1975). Also, it was found that dilatancy was generated at failure. Secondly, the liquefaction evaluation methods suggested by many researchers were carried out and the results were compared. In these methods the weak depth in liquefaction was similar and the method carried out by cyclic triaxial test on remolded sample showed the least safety factor. Thirdly the stress ratio by cyclic triaxial test was compared with that obtained from SPT N-value as a kind of empirical methods. It was found that the effect of sample disturbance was relatively small when SPT N-value was less than 20, but there were large differences in safety factor and resistance of liquefaction in soil by the effects of disturbance and remolding when SPT N-value was more than 20.

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Half-dome Thermo-forming Tests of Thermoplastic Glass Fiber/PP Composites and FEM Simulations Based on Non-orthogonal Constitutive Models (열가소성 유리섬유/PP 복합재의 반구돔 열성형 평가 및 비직교 구성방정식을 이용한 FEM 수치해석)

  • Lee, Wonoh
    • Composites Research
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    • v.29 no.5
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    • pp.236-242
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    • 2016
  • In this work, tensile and in-plane shear tests for thermoplastic glass fiber/polypropylene composites were performed at a thermo-forming temperature and their properties were characterized and mathematically expressed by using the non-orthogonal constitutive model. As for the thermo-forming test, half-dome experiments were carried out by varying the usage of a releasing agent and the weight of holders. As results, the optimum final shape having well-aligned symmetry and no wrinkle formation was obtained when the releasing agent was used, and it was found that the careful control of a holding force is crucial to manufacture the healthy product. Furthermore, FEM simulations based on the non-orthogonal model showed similar final shapes and tendency of wrinkle formation with experimental results, and confirmed that wrinkles increase with less holding force and higher punch force is required under high frictional condition.

Development and Assessment of Harmful Gases Reducing Molded Fuel Using Torrefied Wood (반탄화목재를 이용한 유해가스 저감형 성형연료의 개발 및 평가)

  • LEE, Chang-Goo;EOM, Chang-Deuk;KIM, Min-Ji;KANG, Seog-Goo
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.5
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    • pp.732-744
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    • 2020
  • In this study, a torrefaction of Quercus serrata to manufacture a molded charcoal was performed, investigated material properties, fuel characteristics, and performed a quantitative analysis of hazardous gases which occur during a combustion process. In addition, a molded charcoal in market was selected as a control group, and a comparative analysis was performed. As a result, the higher heating value (HHV) of the torrefied specimen was about 14% higher than that of molded charcoal, and its ash content was about 51 times lower. Moreover, after performing a quantitative assessment of hazardous gases (carbon monoxide, nitrogen oxide, and sulfur dioxide) which were produced when each specimen was combusted for 900 seconds in an enclosed chamber, it was confirmed that the maximum value of generated amount of carbon monoxide on the torrefied specimen was about 50 times lower than that of the existing molded charcoal. Therefore, it was shown that the torrefied specimen produced in this study had a higher heating value than the molded charcoal in the market, and a very low amount of carbon monoxide generated during the combustion process.

A Study on the Fracture Behavior of CFRP in Tensile and Fracture Toughness Tests by Acoustic Emission (음향방출법에 의한 탄소 섬유 복합 재료의 인장 및 파괴 인성시험시의 파괴 거동에 관한 연구)

  • Lee, Sang-Guk;Oh, Sae-Kyoo;Nam, Ki-Woo;Kim, Og-Gyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.1
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    • pp.277-290
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    • 1995
  • The study was carried out to analyze the fracture behavior and the acoustic emission(AE) characteristics and to find the relationship among tensile strength, fracture toughness and cure pressure in owe process of the carbon fiber reinforced composites of two types, $[0^{\circ}/90^{\circ}]_{2S}$ and $[0^{\circ}\;_2/90^{\circ}\;_2]_S$. AE signals were detected during the curing process, tensile tests and fracture toughness tests by acoustic emission(AE) measurements, respectively. Tensile strengths showed that the less cure pressurizing steps and the side of $[0^{\circ}/90^{\circ}]_{2S}$ specimens had the higher strengths than those of the others. Fracture toughness by the change of test temperature showed nearly same values in the same temperature region, but the higher test temperature had the lower fracture toughness values. In order to examine the relationship between fracture behavior of CFRP in tensile and fracture toughness tests and AE signals, the post processing for AE parameters of AE data and the observations of microscope and SEM have been carried out respectively.

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The Experimental Study of Full-scale Centrifugal Formed High Strength Concrete Prismatic Beam(CFPB) Composited with Deck Slab (상부 슬래브와 합성된 원심성형으로 제작된 초고강도 각형보의 실험연구 )

  • Doo-Sung Lee;Sung-Jin Kim;Jeong-Hoi Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.1
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    • pp.19-29
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    • 2023
  • An ultra-high strength prestressed prismatic beam of 100 MPa in compressive strength was developed by increasing the watertightness of concrete by utilizing centrifugal molding processes without adding expensive admixtures such as silica fume. The ultra-high strength centrifugal shaped square beam installed on the wall is composited with the upper slab concrete and then subjected to a service load. Horizontal shear stress is generated by bending between the centrifugal molding beam and the floor plate, which causes the beam and floor plate to perform composite behavior through shear connections such as studs and rebars. In this study, a flexural load test was performed on a mock-up specimen that was synthesized by fabricating an RC slab on top of a 100 MPa-class centrifugal shaped beam produced at the factory. proven reliability.

Prdiction of Mechanical Properties in Injection Molded Polystyrene Parts using Artificial Neural Network (인공신경망을 이용한 폴리스타이렌 사출성형품의 기계적 물성 예측)

  • 박헌진
    • The Korean Journal of Rheology
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    • v.10 no.2
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    • pp.74-81
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    • 1998
  • 사출성형품의 설계는 그 내부의 기계적 물성 변화보다는 전통적으로 용도에 부합하 는 형상을 위주로 하여 이루어져 왔기 때문에 설계조건의 개선을 통하여 성능이 우수한 제 품을 얻기까지 많은 시행착오가 요구되고 있다. 그런데 사출성형 실험이나 물성평가 시험을 하기 전에 성형품의 부위별 기계적 물성을 알수있다면 제품의 설계나 금형 설계에 많은 도 움이 될 수 있으므로 최근에 물성 예측을 위한 방법론들의 개발이 다양하게 시도되고 있다. 따라서 본 연구에서는 학습시스템, 사출성형 수치모사와 기계적 물성과의 상관관계를 밝히 는 방법을 만들어 사출물이 제작되기 전에 그들의 기계적 물성을 사출성형 수치모사에서 얻 어진 열적·기계적 이력으로부터 예측하고자 하였다. 이때 성형품의 기계적 물성과 열적· 기계적 이력 사이에는 매우 복잡하고 비선형적인 상관관계를 보이기 때문에 이들 사이를 비 매개변수적으로 연관짓기 위하여 역전파 인공신경망 알고리듬을 사용하였으며 열적·기계적 이력은 사출성형용 수치모사 소프트웨어를 이용하여 구하였다. 학습과정에서 전역최소값에 도달하지 못하는 인공신경망의 문제점을 해결하기 위하여 모멘텀변수와 잡음지수를 포함하 는 일련의 항을 첨가하여 연결가중치를 보정하였다. 그 결과 어떤 초기값에 의하여 학습이 되더라도 전역최소값에 도달하는 것을 확인하였으며 이를 이용하여 다른 사출조건에서 사출 물의 기계적 물성을 잘 예측할수 있었다.

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The effect of strain rate on the instability of sheet metal (변형율속도가 판재의 불안정에 미치는 영향)

  • 백남주;한규택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.935-943
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    • 1988
  • The forming limit diagram is assessed as a means of estimating the forming characteristics of sheet metal and is usually determined experimentally. The strain rates used in the determination are likely to be low. However, often in practice, the strain rates are much higher, so if forming limit diagram is determined at low rates, it may not be appropriate. This paper reconsiders the forming limit diagram for mild steel and aluminum sheet up to variation in strain rate from 10$^{-2}$ sec to 20/sec where its forming has been carried out under oil pressure using a hydraulic bulge test with circular and elliptical dies. To obtain higher strain rate, an impact bulge test had been employed with the same die sets as those used for a hydraulic bulge test. The results obtained are as follows: (1) As the strain rate increases, the fracture pressure increases and the polar height at fracture decreases. (2) Experiment has shown that, in the positive quadrant of the forming limit diagram, the diagram is lowered with increasing strain rate and the effect of strain rate changes according to strain paths and materials..

Structural Characteristics of Pultruded Composite Bridge Deck of Hollow Section (인발성형 중공단면 복합소재 교량 바닥판의 구조적 특성 분석)

  • Lee, Sung Woo;Kim, Byung Suk;Jo, Nam Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.35-43
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    • 2006
  • In this paper, procedures and research results involved in the development of glass reinforced composite bridge deck of hollow section were presented. Laminate design for the 3 cell deck section was performed. Structural characteristics such as serviceability, strength, failure and stability for DB24 load were analytically studied through the finite element analysis for the composite deck plate girder bridge. Composite deck tube was fabricated with pultrusion and extensive tests such as flexural test, girder-connection test, barrier-connection test, compression fatigue test and flexural fatigue test were carried out to evaluate structural behavior experimentally. Also, field load test was conducted for the demonstration plate girder bridge with composite deck and requirements for the strength and serviceability were reviewed.

Longitudinal Behavior of Prestressed Steel-Box-Girder Bridge (프리스트레스를 도입한 강합성형 교량의 교축방향 거동)

  • Park, Nam Hoi;Kang, Young Jong;Lee, Man Seop;Go, Seok Bong
    • Journal of Korean Society of Steel Construction
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    • v.15 no.3
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    • pp.321-329
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    • 2003
  • To effectively use the cross section of concrete decks, analytical and experimental studies on prestressed steel-box-girder bridges were performed in this study. The method of applying prestress was determined in the analytical study and the longitudinal behavior of the prestressed steel-box-girder bridge was considered in the experimental study. The object model for these studies was a two-span continuous bridge. The method of applying prestress determined herein was divided into two parts: one is that apply prestress to the concrete deck at its intermediate support, and the other is that apply prestress to the lower flange of the steel-box-girder bridge at its end support. The prototype bridge for the experiment was simulated based on the rule of similitude and was fabricated according to construction steps to apply prestress effectively. From the results of the experimental study, it has demonstrated that the prestressed steel-box-girder bridge provides better performance than the general steel-box-girder bridge in view of the increase of the design live load, the reduction of the tensile stress of the concrete deck at intermediate support, and the reduction of the displacement.