• Journal of Korea Foundry Society
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• v.27 no.6
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• pp.258-262
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• 2007

단섬유강화 고분자 복합재료의 고온압축 프레스 성형 시 유리섬유의 유동을 지배하는 인자인 유리섬유와 모재의 유동성에 관하여 연구하기 위하여 ?h트 스트랜드의 교차각도를 $30^{\circ},\;45^{\circ},\;60^{\circ}$로 배향하여 모재와 적층시킨 다음 열압축프레스를 사용하여 1차로 시트를 제작하고, 이 제작된 시트를 가열로로 가열하여 열압축프레스로 2차 고온압축 프레스 성형한다. 여기서, 압축속도와 압축비를 변화시켰을 때 발생되는 유리섬유의 배향에 관한 실험결과를 고찰한다.

• Journal of the Korea Convergence Society
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• v.11 no.1
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• pp.175-180
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• 2020

In this study, we developed a micropattern technology in the shape of RFID TAG antenna using ultrasonic micropattern manufacturing system developed to enable micropattern technology. The ultrasonic tool horn in longitudinal vibration mode was installed in the micropattern manufacturing system to develop the ultrasonic press technology for the micropattern antenna shape of the RFID TAG antenna shape on the insulating sheet surface. The ultrasonic shaping technology was manufactured by applying the resonance design technique to a 60kHz tool horn, and by using the micropattern manufacturing system, the coil wire having a thickness of 25㎛ can be ultrasonically press-molded on an insulating sheet of 200㎛ or less. In ultrasonic press technology, the antenna shape having a minimum line width of 150㎛ could be molded without disconnection, peeling, or twisting of the coil wire.

• The monthly packaging world
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• s.5
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• pp.70-78
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• 1993

• Proceedings of the KAIS Fall Conference
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• 2011.05b
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• pp.824-827
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• 2011

본 논문에서는 자동차 시트 리클라이너 기어의 파인 블랭킹 성형 실험을 통하여 V-링 설치 위치에 따른 기어의 다이 롤 높이 변화를 검토하였다. 3 종류의 다이 편과 가이드 플레이트 편을 설계하여 파인 블랭킹 금형을 제작하였으며 650 ton 파인블랭킹 프레스에서 성형 실험을 수행하였다. 실험으로부터 제품을 취출하여 다이 롤 높이를 측정하여 분석한 결과 기어 모듈과 관계없이 V-링 설치 위치가 가이드 플레이트에서 멀어짐에 따라 다이 롤 높이가 증가함을 파악할 수 있었다. 이와 같은 결과는 향후 파인 블랭킹 금형의 V-링을 설계할 때 다이 롤 높이를 최소화하기 위하여 유용하게 활용될 수 있을 것이다.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.12
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• pp.100-106
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• 2008

In this paper, the injection molding process of automotive seat-back cover is analyzed in terms of simulation and of experiment. FE analysis was used to obtain molding conditions such as injection pressure, filling pattern, packing, shrinkage. Vacuum system for low pressure injection molding is developed in the experiment. Low pressure injection molded parts have been compared with conventional molded parts in terms of molding quality and mechanical properties. Based on the results, good product and the productivity improvement can be obtained in low pressure injection molding for automotive seat-back cover.

• The Optical Journal
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• s.135
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• pp.26-30
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• 2011

디스플레이 산업은 우리나라의 대표적인 주력산업으로서 일본, 대만 등의 경쟁국들을 압도하고 있으며, 특히 LCD 분야는 우리나라가 최근의 대형화 및 고급화 경향을 선도하고 있다. LCD의 핵심 모듈인 BLU(Back Light Unit)에 사용되는 프리즘시트를 생산하기 위해 대면적 롤금형이 가장 많이 사용되고 있으며, 향후 도광판, 확산판 등으로 그 응용처가 확산될 것으로 기대되고 있다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.2
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• pp.160-167
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• 2018

The purpose of this study is to develop a process for forming a MPa ultra-high strength steel sheet to reduce weight and improve product strength. To do this, we performed the initial process design based on empirical formulas in a handbook and experience of skilled engineers, and researched the effects of major process variables on spring back by analyzing the forming analysis and experimental results. This paper suggests an optimal process design of the seat rail lower parts, using a MPa ultra-high strength steel sheet. This satisfies the dimensional accuracy and strength requirements for the product.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.4
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• pp.50-56
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• 2011

Injection molding process is one of the popular manufacturing methods to produce plastic parts with high efficiency and low cost. Ball seat for automobile suspension is made by an injection molding process as a part to support pivot function of ball joint consisted of ball stud and housing. It is necessary for a ball seat to have a dimensional stability in the three dimensional inner area to be contacted with ball stud. In this paper, the dimensional stability of inner surface is indirectly analyzed by checking the difference of inner diameter around the circumferential direction and the thickness variation at the top part of ball seat. Measurement was performed by using the coordinate measuring machine and the fixture to hold ball seat. Optimization of injection molding processes such as injection time, cooling time and temperatures of cylinder barrel was derived to reduce the difference of inner diameter and the thickness variation at the top part of ball seat based on the Taguchi method.

• Proceedings of the KAIS Fall Conference
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• 2010.05b
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• pp.1137-1140
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• 2010

PP에 용융온도 조절을 위한 첨가제로 ZnO와 ADCA를 첨가하여 발포제의 온도를 약 $165^{\circ}C$로 조절 하였다. 이러한 혼합 분말은 $178{\sim}208^{\circ}C$ 온도범위의 금형에서 약 3분 동안 가압성형 되었다. $198^{\circ}C$, 발포제 1.0wt%에서 비교적 우수한 기공 분포를 나타냈다. 그 보다 낮은 온도에서는 기공형성이 충분치 않았고, 그 이상에서는 기공이 불균일하게 분포하여 측면이나 상부에 밀집되면서 더욱 큰 기공을 형성하는 경향을 보였다. 이렇게 제조된 PP 시트의 밀도는 0.518g/cc이었고, 기공률로 약 47%에 해당하였다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.1
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• pp.1-10
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• 1991

Two-dimensional explicit finite element code was developed. The transient dynamics code can analyse large deformations of non-linear materials subjected to extremely high strain rates. The Lagrangian finite element program uses an explicit time integration operator to integrate the equations of motion, thus the stiffness matrix is not introduced. Cylinder upsetting and ring compression problems are simulated to check the effects of friction and inertia force. It is shown that (1) calculated results agree very well with experimental results, (2) constant shear friction method overestimates the decrease of inner ring radius and then underestimates after on in comparison with the Coulomb friction method, and (3) the effect of the increase in initial strain rate is similar to the effect of higher frictional coefficient.