• Title/Summary/Keyword: 시뮬레이션 기반 생산 관리

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Development of simulation-based ship production execution system(SPEXS) for a panel block assembly shop (판넬블록 생산관리를 위한 시뮬레이션 기반 조선생산실행시스템 개발)

  • Lee, Kwang-Kook;Kim, Young-Hun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.11
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    • pp.2313-2320
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    • 2011
  • The management of a panel block shop in a shipyard is a complex process that entails the largest amount of work and in which many decisions are involved. Shipbuilders have considered the process as a bottleneck since every panel for every ship and offshore hull structure must be processed through the shop. In order to maximize process productivity, simulation-based ship production execution system(SPEXS) is proposed for panel block operations utilising discrete-event simulation and simulated annealing. An application of panel block assembly shop, called SPEX-Panel supports production planners by general dispatching rules and metaheuristics to make better scheduling decisions on the shop floor. In addition, the system will help increase productivity in the yard with continuous improvement.

초고속 통신망에서의 Web기반 GPS를 연동한 CALS 시스템의 시제품 개발

  • 배재호;구상엽;왕지남
    • Proceedings of the CALSEC Conference
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    • 1997.11a
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    • pp.185-189
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    • 1997
  • 본 연구는 지역적으로 널리 분산되어 있는 생산지의 완전 자동화된 공정이나 물류 창고를 원격에서 실시간으로 제어 및 감시하고, 이로부터 생산된 물품의 물류 과정을 GPS를 연동하여 실시간으로 모니터링하는 시스템을 초고속 통신망을 이용하여 Web상에서 구현하기 위한 것이다. 특히 본 연구에서는 전용의 어플리케이션으로 개발한 원격 감시 및 제어 시스템을 Web상에서 구현하고, 지역적으로 널리 분산되어 있는 여러 생산지로부터 원격으로 소비자에 물품을 공급하기 위한 원재료 구매 후 생산 물품을 소비자(또는 소비자 인접 물류 센터)에 공급하기까지의 일련의 경로를 원격에서 시뮬레이션을 통하여 분석 후 제시하며, 제시된 경로의 제품공급 현황을 원격/실시간으로 감시하고 통제 및 관리하는 시스템의 구현 방법에 대하여 제시한다.

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Design of Integrated Process-Based Model for Large Assembly Blocks Considering Resource Constraints in Shipbuilding (자원제약을 고려한 조선 대조립 공정의 통합 프로세스 기반 모델 설계)

  • Jeong, Eunsun;Jeong, Dongsu;Seo, Yoonho
    • Journal of the Korea Society for Simulation
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    • v.28 no.2
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    • pp.107-117
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    • 2019
  • Because shipbuilding is single-product production with limited resources, production management technology is essential to manage the resources effectively and maximize the productivity of ship-process. Therefore, many shipbuilding companies are conducting research on ship production plan and process considering various constraints in the field by applying modeling and simulation. However, it is difficult to provide accurate production plan on sudden schedule and process changes, and to understand the interconnectivity between the processes that produce blocks in existing research. In addition, there are many differences between the production planning and field planning because detailed processes and quantity of blocks can not be considered. In this research, we propose the integrated process-based modeling method considering process-operation sequences, BOM(Bill of materials) and resource constraints of all the scheduled blocks in the indoor system. Through the integrated process-based model, it is easy for the user to grasp the assembly relationship, workspace and preliminary relationship of assembly process between the blocks in indoor system. Also, it is possible to obtain the overall production plan that maximizes resource efficiency without the separate simulation and resource modeling procedures because resource balancing that considers the amount of resource quantity shared in the indoor system is carried out.

Development of a Simulation Model for Supply Chain Management of Modular Construction based Steel Bridge (모듈러 공법 기반 강교 공급사슬 관리를 위한 시뮬레이션 모형 개발)

  • Lee, Jaeil;Jeong, Eunji;Kim, Sinam;Jeong, Keunchae
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.2
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    • pp.3-15
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    • 2022
  • In this study, we develop a simulation model for Supply Chain Management (SCM) of modular construction based steel bridge. To this end, first, Factory Production/Site Construction system data for the steel bridge construction were collected, and supply chain, entities, resources, processes were defined based on the collected data. After that, a steel bridge supply chain simulation model was developed by creating data, flowchart, and animation modules using Arena software. Finally, verification and validation of the model were performed by using animation check, extreme condition check, average value test, Little' s law test, and actual case value test. As a result, the developed simulation model appropriately expressed the processes and characteristics of the steel bridge supply chain without any logical errors, and provided accurate performance evaluation values for the target system. In the future, we expect that the model will faithfully play a role as a performance evaluation platform in developing management techniques for optimally operating the steel bridge supply chain.

A Study on the process and frameworks Supporting Simulation-based Naval-ship design and information management (시뮬레이션 기반 함정 설계와 정보 관리를 위한 프로세스 및 프레임워크 연구)

  • Lee, Hye-Jin
    • Proceedings of the Korea Information Processing Society Conference
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    • 2011.04a
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    • pp.522-525
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    • 2011
  • 지금까지 제조업에서는 CAx(CAD, CAE, CAM) 시스템을 중심으로 설계와 생산의 효율성 증대를 이뤄왔다. 최근에는 제품을 중심으로 PLM(Product Lifecycle Management), 디지털 메뉴팩처링(Digital Manufacturing) 등의 개념을 도임하고 있으며, 이를 기반으로 설계와 생산의 효율성 증대뿐만 아니라, 디지털 제품을 중심으로 하는 제품 개발환경 구축을 통해 제조업의 불변과제 해결과 경쟁력 확보를 위해 노력하고 있다. 본 논문에서는 함정 설계와 정보 관리를 위한 프로세스 및 프레임워크 연구를 수행한다. 그리고 함정획득에 SBA 개념을 적용하기 위한 인프라스트럭쳐에 대해 연구를 수행한다. 객체 지향 개발방법론의 요구사항 분석법에 기반을 둔 SBA(Simulation-Based Acquisition) 프레임워크 정의 방법론을 정립하고 이를 바탕으로 3 차원 함정제품모델 중심의 획득업무 분석을 통해 SBA-NS 아키텍처와 함정제품정보(NSPI : Naval Ship Product Information) 참조모델을 정의하고자 한다.

Construction Policymaking Based on the Simulation Model Approach;Focusing on the Productivity Policies of the Singaporean Government (시뮬레이션 모델을 이용한 건설정책 수립 방안;싱가포르 생산성 정책 사례를 중심으로)

  • Son, Bo-Sik;Park, Moon-Seo
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.74-79
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    • 2006
  • Generally, policymakers have a tendency to target achieving individual policy goals rarely considering their effects as a whole. In addition, the conventional policymaking practice lacks considerations on the various needs of industry participants and their response to public policies. To address this issue, a system dynamics model as a simulation model-based approach, which can examine the effectiveness of public policies in a systematic manner, is presented with an application example of the Singaporean government's policies to enhance construction productivity. Using this simulation model, the governmental policies are tested in a qualitative manner. Having obtained policy implications from the model structure and simulation results, suggestions and guidelines are provided to make the governmental policies more effective. Finally, based on the research findings it is concluded that the simulation model-based approach could be useful for construction policymaking.

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Understanding Collaborative Working Processes within Construction Project Teams Using Agent-Based Modeling and Simulation (에이전트기반 시뮬레이션을 활용한 건설프로젝트 조직 내 협업과정의 이해)

  • Son, JeongWook;Shin, Seung-Woo;Yi, June-Seong
    • Korean Journal of Construction Engineering and Management
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    • v.15 no.1
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    • pp.70-77
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    • 2014
  • Collaborative processes among team members including communication, coordination, and information-handling processes either during pre-construction or project execution are required in order to accomplish the objectives of construction projects. However, current construction management practice does not explicitly take the effect of organizational aspects on project performance into account. This paper introduces a method to understand collaborative processes in an explicit and systematic fashion. An agent-based simulation of collaborative working processes within construction project teams was designed from game theory perspective and implemented. The simulation produced both individual behavior and network dynamics. Individuals represented as agents made efforts to improve performance by communication and coordinating with other members, and overall team network was emerged as a result of interactions among members. Interestingly, it was found that the tendency of forming cohesive subgroups increased when sustaining relations with between-group partners incurs higher cost. The primary contribution of this paper is that it presented an explicit approach to examining collaborative working processes in construction project teams and it extended existing computational organization and network studies by integrating individual behavior models and network models.

A study of Cluster Tool Scheduler Algorithm which is Support Various Transfer Patterns and Improved Productivity (반도체 생산 성능 향상 및 다양한 이송패턴을 수행할 수 있는 범용 스케줄러 알고리즘에 관한 연구)

  • Song, Min-Gi;Jung, Chan-Ho;Chi, Sung-Do
    • Journal of the Korea Society for Simulation
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    • v.19 no.4
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    • pp.99-109
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    • 2010
  • Existing research about automated wafer transport management strategy for semiconductor manufacturing equipment was mainly focused on dispatching rules which is optimized to specific system layout, process environment or transfer patterns. But these methods can cause problem as like requiring additional rules or changing whole transport management strategy when applied to new type of process or system. In addition, a lack of consideration for interconnectedness of the added rules can cause unexpected deadlock. In this study, in order to improve these problems, propose dynamic priority based transfer job decision making algorithm which is applicable with regardless of system lay out and transfer patterns. Also, extra rule handling part proposed to support special transfer requirement which is available without damage to generality for maintaining a consistent scheduling policies and minimize loss of stability due to expansion and lead to improve productivity at the same time. Simulation environment of Twin-slot type semiconductor equipment was built In order to measure performance and examine validity about proposed wafer scheduling algorithm.

품질개선시뮬레이션 지원시스템의 설계 및 구현

  • 지원철;김우주
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1998.10a
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    • pp.385-388
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    • 1998
  • 급격한 경영환경의 변화로 인하여 고객만족을 최우선시하게 됨에 따라, 고객의 다양한 품질 요구를 신속 정확히 만족시키는 것이 주요 경영과제가 되었다. 이러한 상황에 대처 가능한 품질관리가 이루어지기 위해서는 품질기준에 대한 객관적 검증 및 지속적인 보완이 필요하며, 품질설계에 관련된 지식들을 체계적으로 수집하여 공유할 수 있는 체제가 갖추어져야 한다. 이와 같은 목적을 달성하기 위해 인공지능 기법들을 이용한 지능형 품질시스템(Intelligent Quality System, IQS)이 많은 관심을 모으고 있다. 본 연구에서는 일관 제철소의 품질관리를 위해 개발된 IQS중 품질설계 시뮬레이션 지원시스템(Quality Design Simulation Support System, QDSim)에 대해 설명한다. QDSim은 신경망을 기반으로 설계 구현되었는데, 품질설계 시뮬레이션을 지원하기 위해 크게 두가지 기능을 수행한다. 첫째 기능은 주어진 원재료의 구성비와 조업조건에 의해 생산될 제품의 최종 품질특성을 예측하는 것이며, 두 번째는 품질예측치가 고객의 요구 품질, 즉 목표품질을 만족시키는 입력 조건을 찾아가는 것이다. 본 연구에서는 QDSim의 이론적 근거 및 구현내용을 설명한 후, IQS내의 타 시스템과의 관계를 설명한다.

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