• Title/Summary/Keyword: 시멘트 대체재

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An Experimental Study on the Properties of Concrete Using the Waste Gypsum (폐석고를 시멘트 대체재로 활용한 콘크리트의 특성에 관한 실험적 연구)

  • Kim, Nam Wook;Song, In;Park, Rae Seon;Bae, Ju Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.2
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    • pp.69-76
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    • 2007
  • As amount of waste matter rapidly increases with fast growth of cities and industry, how to dispose them has arisen as an important problem. Current policy of the government on disposal of waste is repressing generation of waste itself and in case of already generated waste, resource cycle waste management system that recycles waste after proper environmental process is getting established. Therefore recycling of waste and industrial by-products is rising hugely. One of largely wasted matters is waste gypsum, which was categorized as designated waste but changed to general since 1994. Due to disposal cost and lack of impurities removal technology, recycling of it was quite low. However, as impurities removal technology using semi-dried desulfurization process is developed lately, study on recycling of waste gypsum is going on lively. This study examines possibility of utilizing waste gypsum as alternative for concrete cement and analyzed attributes of waste gypsum before and after ball mill process to find out proper alternation ratio, and conducted strength and property tests on concrete subject whose percentage of cement use is substituted with 0, 5.0, 7.5, 10.0 and 12.5% of waste gypsum.

Mechanical Properties of Controlled Low Strength Materials with Marine Dredged Soil (해양준설토를 이용한 유동성 뒤채움재의 역학적 특성)

  • Kim, Ju-Deuk;Lee, Byung-Sik;Lee, Kwan-Ho
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.2 s.25
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    • pp.35-44
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    • 2007
  • Plowable fill is generally a mixture of sand, fly ash, a small amount of cement and water. Sand is the major component of most flowable fill mixes. Marine dredged soil was adopted for flowable fill instead of fly ash. Natural sea sand and in-situ soil were used for comparison. The flow behavior, hardening characteristics, and ultimate strength behavior of flowable fill were investigated. The unconfined compression test necessary to sustain walkability as the fresh flowble fill hardens was determined and the strength at 3-days appeared to correlate well with the water-to-cement ratio. The strength parameters, like cohesion and internal friction angle, was determined along the curing time. The creep test for settlement potential was conducted. Also, potable falling weight deflectometer(PFWD) test has been carried out for elastic modulus of each controlled low strength materials(CLSM). The data presented show that marine dredged soil and in-situ soil can be successfully used in CLSM.

Tensile Properties and Adhesion of Hybrid-Type Anti-Corrosion Polymer Cement Slurry (하이브리드형 방식 폴리머 시멘트 슬러리의 인장특성 및 접착성)

  • Jo, Young-Kug
    • Journal of the Korea Concrete Institute
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    • v.20 no.5
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    • pp.635-642
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    • 2008
  • In recent years, epoxy-coated reinforcing bars have been widely used in order to prevent the corrosion of ordinary reinforcing bar. However, they have a bad balance between performance and cost. Especially, they have a brittleness properties, low bond strength to cement concrete and no good bend-ability in the field. The purpose of this study is to evaluate the tensile properties and adhesion of hybrid-type anti-corrosion polymer cement slurry (PCS). PCSs are prepared with four types polymer dispersions using fly ash and silica fume, and tested for proper coating thickness, tensile properties, adhesion to steel plate and bend-ability. From the test results, the viscosity of PCS is effected by polymer dispersion types, and is a little decreased by using fly ash. The coating thickness of PCS has a proper thickness at polymer-binder ratio of 100%. It is apparent that the coating thickness has various values according to viscosity of PCS, water-binder ratio and polymer-binder rato. PCS has a good various anticorrosion properties and physical properties such as tensile strength, adhesion and bend-ability. It is also recommended that proper coating thickness to reinforcing bar is in the ranges of 150 to $250{\mu}m$ for bond strength, adhesion and bend-ability. It is also expected that the coated reinforcing bar using PCS is widely used instead of epoxy coated reinforcing bar in the industrial field.

Microstructure and Strength Properties of Alkali-activated Binder mixed with Sea Water (해수를 사용한 알칼리 활성화 결합재의 미세구조 및 강도 특성)

  • Jun, Yubin;Oh, Jae-Eun
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.299-308
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    • 2016
  • This paper presents an investigation of the mechanical and microstructural properties on hardened samples that were synthesized using blended binder(fly ash(FA) and blast furnace slag cement(BFSC)), alkali activator and sea water or distilled water. Binders were prepared by mixing the FA and BFSC in different blend weight ratios of 6:4, 7:3 and 8:2. Sodium hydroxide and sodium silicate were used 5 wt% of binder, respectively, as an alkaline activator. The compressive strength and absorption were measured at the age of 3, 7 and 28 days, and the XRD, TGA and MIP tests were performed at the age of 28 days. An increase in the content of BFSC leads to an increase in the quantities of ettringite and C-S-H formed, regardless of the type of mixing water. And it also shows higher strength due to the reduction of pores larger than ~50 nm. All hardened samples in this study have common hydration products of C-S-H, $Ca(OH)_2$ and calcite. Hydrocalumite of all reaction products formed was only present in hardened sample mixed with sea water. For each FA/BFSC mixing ratio, the compressive strength of hardened sample mixed with sea water was similar to that mixed with distilled water. It is proposed that the slight increase of strength of samples mixed with sea water is mainly due to the presence of hydrocalumite phase containing chlorine ion, contributing to the change of total porosity and pore size distribution in samples.

Material Characteristics of Rapid Hardening Cement Paste Using Phase Change Material for Semi-rigid Pavement (상변화물질을 사용한 반강성 포장용 초속경시멘트 페이스트 재료의 성능평가)

  • Kim, Seung-Su;Lee, Byung-Jae;Bang, Jin-Wook;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.4
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    • pp.44-50
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    • 2016
  • A study to apply phase change material(PCM) to rapid hardening cement paste forming semi-rigid pavement was carried out. The characteristics fresh and hardened paste were evaluated through the experiment for a total of 6 mixtures according to the cement type and the substitution of phase change material for acrylate. The fluidity by substituting phase change material for acrylate satisfied the target flow time of 10 to 13 seconds. In case of setting time, it was possible to secure the performance of rapid hardening cement by substituting phase change material, and if the substitution ratio over 60%, the initial set occurred 1 to 2 minutes faster than other mixtures. In case of compressive strength and bond strength, it showed similar strength characteristics with the plain mixture, and it satisfied both the target compressive and bonding strength of 36MPa and 2MPa. The mixture substituting phase change material showed higher resistance to chloride ion penetration than the mixture only using acrylate and the OPC level was insufficient. From the results of physical and mechanical performances of semi-rigid pavement cement paste, the phase change material substitution rate of 20% was effective in the range of this study.

A Preliminary Mortar Test to Minimize the Paste Volume of Concrete (콘크리트의 페이스트 체적을 최소화하기 위한 예비 모르타르 시험)

  • Choi, Jae-Jin;Choi, Doo-Sun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.741-744
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    • 2008
  • There are two ways to reduce cement content for a given quality level(strength, workability etc.) in concrete. First, reducing the required paste volume by varying the shape or the grading of aggregates. Secondly, holding the paste volume constant while replacing cement volume with mineral admixtures or mineral fillers. And It will also be proved that the required minimum paste volume is independent of the paste composition, provided the paste composition is in a reasonable range. In this study, therefore, we have an object to determine the required minimum paste volume for a given workability level. For this purpose, we tried the following experiments: vary the paste volume for the three different grading of aggregates and determine the minimum paste volume to achieve a certain level of workability with high-range water reducing admixture.

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Recycling of the Bottom Ash, Sourced from the Local MSW (Municipal Solid Waste) Incinerators, as a Fine Sand for Concrete (소각장(燒却場)에서 발생되는 바닥재의 콘크리트용 잔골재(骨材)로서의 재활용(再活用))

  • Lim, Nam-Woong
    • Resources Recycling
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    • v.16 no.2 s.76
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    • pp.40-47
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    • 2007
  • This paper described recycling of the bottom ash, sourced from the local incinerators as a fine sand for concrete. 10% bottom ash was substituted for the ordinary beach sand in the mortar(on a weigh basis), in conjunction with the pozzolznic diatomite. The specimens were tested according to KS L 5105 and analysed by TCLP(Toxic Chemical Leaching Procedure). The results showed that the hazardous heavy metals in the bottom ash are within the maximum permissible limit of TCLP. The compressive strength of the mortar with 10% bottom ash was highly improved, compared to the control mortar when the pozzolanic diatomite was used. It revealed that the hazardous heavy metals of the mortar with 10% bottom ash were leached within the maximum permissible limit of TCLP. It was concluded that the bottom ash can be reused as a fine sand for concrete when the pozzolanic diatomite was used as a stabilizer.

Effects of Expansive Admixture on the Mechanical Properties of Strain-Hardening Cement Composite (SHCC) (팽창재 치환율에 따른 섬유보강 시멘트 복합체의 역학적 특성)

  • Lee, Young-Oh;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.617-624
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    • 2010
  • This paper reports on a comprehensive study on the mechanical properties of expansive fiber-reinforced strainhardening cement composite (SHCC) materials containing various replacement levels (0, 8, 10, 12 and 14%) of an expansive admixture and 1.5% polyethylene (PE) fibers volume fraction. A number of experimental tests were conducted to investigate shrinkage, compressive strength, flexural strength, and direct tension behavior. Test results show that as expected, the different replacement levels of an expansive admixture have an important effect on the evolution of the free shrinkage of SHCC with a rich mixture. At the volume fraction of 1.5%, PE fibers in normal SHCC reduce free shrinkage deformation by about 30% in comparison to plain mortar. The replacement of an expansive admixture in SHCC material has led the SHCC to a better initial cracking behavior. Enhanced cracking tendency improved mechanical properties of SHCC materials with rich mixtures. Note that an increase in the replacement of expansive admixture from 10% to 14% does not lead to a significant improvement for mechanical properties; this implies that the replacement of 10% expansive admixture is sufficient.

Development of Inorganic Binder Using Ash from Sewage Sludge Incinerator I (하수슬러지 소각재를 이용한 무기바인더 개발 I)

  • Lee, Hyun-Joo
    • Journal of Korean Society of Environmental Engineers
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    • v.36 no.12
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    • pp.843-850
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    • 2014
  • This study investigated to recycle ash produced in the sewage sludge incinerator using reduction/stabilization. Nonsintering process was performed by binding cement, geobond and sand mixed with sewage sludge ash (SSA). Results showed that unconfined compressive strength could be obtained components of sewage sludge ash. it exceeded more than double score of the 22.54 Mpa ($229.7kg/cm^2$) Korean standard. chemical ingradients of the sewage sludge ash was mainly composed of $SiO_2$, $Al_2O_3$, $Fe_2O_3$, CaO and others, which were similar to those of the each binders consisting cement and geobond. microstructure of solidified speceimen for the different admixture was related to the compressive strength according to SEM analysis. optimum mixing range of the sewage sludge ash to inorganic binder was found to be 10~40% which can widly safely regulate the confined compressive strength. This study revealed the sewage sludge ash can be partial replacement of the inorganic binder for recycling.

Suggesting Optimum Mix Proportion of Hardener for Soil-pavement Concrete Incorporating Natural Organic Lime and Magnesia-lime (천연유기석회 및 고토석회를 조합한 흙 포장 콘크리트용 경화재의 최적배합안 도출)

  • Han, Min-Cheol;Han, Jun-Hui
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.2
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    • pp.113-121
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    • 2020
  • Lots of soil-pavement concrete placed showed a number of problems such as decreasing strength, and durability. In this research, to provide a solution of the problem reported the wasting materials of natural organic lime and magnesia lime were used as a hardener to achieve sufficient performance of soil-pavement concrete. Namely, as a stimulus of blast furnace slag, the natural organic lime and magnesia lime were tested within the mix proportion of 0 to 10 % for each lime to make a new hardener. As a result, in the case of mortar with 1 to 3 % of cement to fine aggregate, 30 % replaced blast furnace slag showed the more favorable results with 5 to 5 % of mix proportion for natural organic lime and magnesia lime.