• Title/Summary/Keyword: 시멘트소성로

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The Properties of Synthetic Calcium Ferrite for Ironmaking and Steelmaking using Industrial By-products - (1) (산업부산물을 활용한 제철·제강용 합성 칼슘 페라이트 특성 - (1))

  • Park, Soo Hyun;Chu, Yong Sik;Seo, Sung Kwan;Park, Jae Wan
    • Resources Recycling
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    • v.23 no.5
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    • pp.3-11
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    • 2014
  • Calcium ferrite is more effective binder for making sintered ore and flux for steel making because of it's low melting temperature. In this Study, calcium ferrite was made by calcinating method in the cement manufacturing process in order to reduce manufacturing costs and increase productivity. Limestone and calcination sludge were used as CaO source, steelmaking sludge, blast furnace dust and iron ore were used as Fe-bearing raw materials. The sintering temperature of specimens is in the range of $950{\sim}1170^{\circ}C$. For Calcium ferrite can be used 'binder for making sintered ore' or 'flux for converter/electric furnace' with a low melting point properties, the raw material characteristics and sintering properties were investigated.

Flexural Behavior of Concrete-ECC Composite Beam Reinforced with Steel Rebar (철근 보강된 콘크리트-ECC 복합보의 휨 거동)

  • Hyun, Jung-Hwan;Bang, Jin-Wook;Lee, Bang-Yeon;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.3
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    • pp.104-111
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    • 2020
  • The purpose of this study is to investigate the flexural behavior and plastic hinge of reinforced concrete-ECC composite beams. Ordinary portland cement was used as a binder, and high volume fly ash was also used to improve the properties of ECC. An ECC designed in this study showed high tensile strain capacity of 3.0%. Three types of beams were manufactured according to the replacement length of concrete with ECC. From the bending tests, it was found that load-bearing capacity as well as ductility of beam increased with an increase in the replacement length of concrete with ECC. Curvature ductility and plastic hinge length of beam were also increased.

Properties of Portland Cement Clinker Using Polysilicon Sludge (폴리실리콘 슬러지를 원료로 사용한 포틀랜드 시멘트 클링커의 특성)

  • Lee, Seung-Heun;Lee, Se-Jin;Woo, Yang-Yee;Park, Jeoung-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.328-334
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    • 2014
  • This study reviewed the usability of sludge, a material that is additionally created when polysilicon (a solar light material) is produced, as the raw material for cement clinker. It was evaluated that when cement clinker is produced, the chloric component of polysilicon acted as a mineralizer in the firing process. In addition, the physical features of the produced cement were measured. The setting time of the produced cement was reduced as the amount of content of polysilicon sludge increased. Such results were drawn because the chloric component acted as hydration accelerator and enhanced the dissolution of calcium hydroxide that was formed by hydration of $C_3S$. Furthermore, for such reason, on the day 1, the compression strength of mortar increased as the content of polysilicon sludge increased. In day 3, 7, and 28, the tendency in which the compression strength increasing up to 5% of the amount of added polysilicon sludge was shown. It is because when clinker was produced, the chloric component increased the amount of $C_3S$ mineral created, thus enhancing the compression strength after day 3.

Properties of Alkali-Activated Cement Mortar by Curing Method (양생 방법에 따른 알칼리활성 시멘트 모르타르의 특성)

  • Kim, Ji-Hoon;Lee, Jae-Kyu;Hyung, Won-Gil
    • Journal of the Korea Concrete Institute
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    • v.26 no.2
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    • pp.117-124
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    • 2014
  • Globally, there are environmental problems due to greenhouse gas emissions. $CO_2$ emissions rate of the cement industry is very high, but the continued demand of cement is needed in the future. In this study, in order to reduce the environmental impact of $CO_2$ emissions from cement production. The experiments were carried out for the development of non-sintered cement (have not undergone firing burning) by granulated ground blast furnace slag. In order to compare the characteristics by curing, an experiment was conducted by changing the curing conditions such as atmospheric steam curing, observe the mechanical properties for the measurement of flexural compressive strength by mortar, observe the chemical properties such as acid resistance, $Cl^-$ penetrate resistance and analyzed the mechanism of hydration by XRD, SEM experiments. From the experimental results, as compared with portland cement usually confirm the mechanical and chemical properties excellent, it is expected be possible to apply to the undersea, underwater and underground structures that require superior durability. In addition, based on the excellent compressive strength by steam curing, it is expected to be possible to utilize as a cement replacement material in the secondary product of concrete. In the future, to solve the problem through continued research, it will be expected to reduce the effect of environmental load and to be excellent economics.

Feasibility Analysis of Wasted Limestone Powder as a Viscosity Reducing Material for Cement Based Materials (시멘트 계열 재료의 점도 저하용 혼화재료로서 폐석회석 미분말의 사용 가능성 분석)

  • Lee, Hyang-Seon;Jeon, Jong-Un;Son, Bae-Geun;Han, Dongyeop
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.2
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    • pp.123-129
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    • 2018
  • The aim of the research is providing a fundamental idea of reducing viscosity of cement based materials by replacing powder based material. With developing concrete technology, high performance concrete with high solid volume fraction has been used widely. Under the conditions of the high solid volume fraction due to the low w/c and replacement of SCMs, decreased fluidity is one of the critical problem, and thus plasticizer has been used to improve fluidity of the mixture. However, in rheological aspect, the fluidity of cement based materials can be defined with yield stress and viscosity, and using plasticizer only decreases yield stress without least controlling on viscosity. Therefore, based on the idea of Krieger-Dougherty model, a feasibility of wasted limestone powder from cement manufacturing process was used to decrease the viscosity of the mixture by replacing cement powder. According to a series of experiment, by replacing wasted limestone powder solely, there was a possibility of reducing viscosity was observed. Thus, in this research scope, it is considered to contribute on providing a fundamental idea of reducing viscosity with powder replacement and it is expected to contribute on further research using various conditions of replacing powders for reducing viscosity of cementitious materials.

Properties of Non-Sintered Cement Mortar using Alkali and Sulfate Mixed Stimulants Accroding to Curing Method (양생방법에 따른 알칼리 및 황산염 복합자극제를 사용한 비소성 시멘트 모르타르의 특성)

  • Park, Sung-Joon;Kim, Ji-Hoon;Hyung, Won-Gil
    • Journal of the Korea Concrete Institute
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    • v.27 no.3
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    • pp.237-244
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    • 2015
  • Entering the 20th century since the industrial revolution, the cement has been widely used in the field of construction and civil engineering due to the remarkable development of construction industry. However, result from that development, each kind of industrial by-products and waste and the carbon dioxide generated in the process of cement production cause air pollution and environmental damage so earth is getting sick now slowly. Therefore, we have to recognize importance about this. It means that the time taking specific and long-term measures have come. In this research paper, as substitution of the cement generating environmental pollution, we investigate the hydration reaction of non-Sintered Cement mortar mixed with GBFS, active stimulant of alkaline and sulphate series by using SEM and XRD, mechanical and chemical properties according to the curing method. As a result of this experiment, NSC realized outstanding strength for water curing and steam curing. It means that it has a good possibility as substitution of cement. From now on, it can be used for structure satisfying specific standard. We expect to find a substitution of outstanding cement by progressing continuous research making the best use of pros and cons according to the curing method.

Mineral Admixture Factors Affecting Rheological Properties of Cement Paste (시멘트 페이스트의 레올로지 특성에 미치는 혼화재 변수의 영향)

  • Heo Young-Sun;Hwang Yin-Sung;Shin Hyun-Sup;Yoon Seob;Lee Gun-Cheol;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.57-61
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    • 2005
  • Cement paste is originally the basic material and crucial factor consisting concrete. This study investigates the relationship between flow apparatuses, which are ring flow(R-F), flow cone(F-C) and mini slump(M-S), in order to estimate the fluidity of cement Paste. For quantitatively evaluating the measured data this study also investigated the calibration of the rheology consistent, such as yield value and plastic viscosity, of cement paste using viscometer For this purpose the present work discussed the influence of 3 type of ordinary portland cement with different companies, affecting the fluidity of cement paste. and it also demonstrated the influence of the various kinds of mineral admixtures, such as fly ash(FA), blast furnace slag(BS) and silica fume(SF) and that of incorporating ratio. The author concluded that using R-F apparatus is the most effective flow test method of cement paste and it is exactly proportional to other apparatus' rheological properties.

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Strength and Reduction Behaviour of Cold-bonded Pellet for Blast Furnace Burden using Iron-bearing Dust (함철 더스트를 원료로 한 고로용 비소성 펠릿의 강도 및 환원거동)

  • 김태동;백찬영;조종민
    • Resources Recycling
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    • v.4 no.1
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    • pp.60-68
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    • 1995
  • Iron-bearing dust which stems from steelworks were pelletized and bonded with portland cement in order to attempt to use for blast iurnace burdens. The characterist~cs of cold bonded dust pellet were investigated. It was found that the compression strength of cold bonded pellet contaning portland cement of 10 wt.% reached above 150kg/p by proper curing treatment. Direcl contad of carbon with iron oxides seems to greately enhance a reduction reaction and herewxth increased chances to lorn pores at high temperature environment. Tumbler strength, RDI, and swelling of cold bonded pellet were similiar to and/or better than those of iron ore sinter and fired pellet.

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Influence of Blast Furnace Slag Addition on the Strength of Cold Bonded Pellet (고로 급냉슬래그를 첨가한 비소성 펠릿의 강도거동)

  • 피용진;반봉찬;김태동
    • Resources Recycling
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    • v.8 no.1
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    • pp.29-36
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    • 1999
  • Utilization of iron bearing dusts has been needed agglomeration prior to use as a burden in blast furnace The cold bonded pellet process using iron bearing dusts has been developed as an alternative to the conventional heat indurated pelletizing process. Partial substitution of cements with cheaper materials would decrease the production cost of pellet. This paper discusses the strength of pellet containing blast furnace slag as a bonding material in pelletizing a cold bonded agglomerates. Depending upon the quality, half of the cement required may be replaced by slag in the pellets with a strength of around 150 kgf. Some of the physicochemical properties of the bonding materials are also investigated in the present work.

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Strength Characteristics of Mortar with Diatomite Powder as an Admixture (혼화재료로서 규조토 분말을 사용한 모르타르의 강도 특성)

  • Choi, Jaejin;Park, Hongtae;Kim, Jaewoo
    • Journal of the Society of Disaster Information
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    • v.11 no.3
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    • pp.329-336
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    • 2015
  • When diatomite powder was used as an admixture in mortar, its effects on the mortar strength was examined by experimental tests. For the tests, 4 kinds of commercially available diatomite powder were purchased ; one non-calcined product, one calcined product, and flux-calcined product two. The compressive and flexural strength of the mortar according to the increase of added amount of calcined diatomite powder increased at all test ages(7, 28, and 56 days). However, the use of non-calcined diatomite powder worsened the fluidity of mortar severely and that caused much more required water content. And flux-calcined product did not show useful effect on the mortar strength.